Efficient high-speed diamond wire saw manufacturing device and manufacturing method

Abstract

The invention belongs to the technical field of diamond wire saw manufacturing, and particularly relates to an efficient high-speed diamond wire saw manufacturing device and a manufacturing method. The manufacturing device comprises a sand loading slot, wherein a wire inlet end and a wire outlet end of the sand loading slot are separately equipped with magnetic conductive wheels which are made ofa magnetic conductive material; a diamond bus passes through the sand loading box and is wound on the magnetic conductive wheels; strong magnetic blocks are separately mounted on the outer side partsof the two magnetic conductive wheels; magnetic fields which are formed by the strong magnetic blocks are distributed on the magnetic conductive wheels, and act on the diamond bus; and under action ofthe magnetic fields, nickel-plated diamond particles in a plating solution are quickly, effectively and uniformly adsorbed and coated on the diamond bus. The process can greatly improve production efficiency, so that wire speed can be increased to 90 meters / minute from 10-30 meters / minute; and the nickel-plated diamond particles in the plating solution can be reduced to 500-1000 / ml from 3000-5000 / ml, so that operations are convenient, the cost is reduced, product performances are guaranteed very well, and use requirements are met.

Description

technical field [0001] The invention belongs to the technical field of diamond wire saw manufacturing, and in particular relates to a high-efficiency and high-speed diamond wire saw manufacturing device and a manufacturing method. Background technique [0002] In the prior art, the production speed of the diamond wire saw production line ranges from 10-30 m / min. Under this production process, a large amount of diamonds are put into the machine, the wire speed is low, and the production efficiency is low. In the existing process, the concentration of nickel-plated diamond particles in the plating solution is about 3000-5000 particles / ml. Because the diamond concentration in the plating solution is too high, it directly causes severe collision and wear between the diamond and the inside of the pump body, thus affecting the nickel-plated diamond. and pump life. Moreover, the violent collision of diamonds tends to cause the nickel layer of the surface coating layer to fall off,...

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the speed of the diamond wire saw production line ranges from 10-30 m / min. Under this production process, a large amount of diamonds are put into the machine, the wire speed is low, and the production efficiency is low.

In the existing process, the concentration of nickel-plated diamond particles in the plating solution is about 3000-5000 particles / ml. Because the diamond concentration in the plating solution is too high, it directly causes severe collision and wear between the diamond and the inside of the pump body, thus affecting the nickel-plated diamond. and pump life

Moreover, the violent collision of diamonds easily causes the nickel layer of the surface coating layer to fall off, which directly leads to insufficient bonding force of the medium nickel layer between the diamond and the busbar, thereby affecting the holding force of the diamond on the busbar. During the process, it is easy to cause the diamond to fall off, resulting in serious poor cutting, and even the diamond wire saw is broken.

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