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Flame-retardant sheet molding compound, its preparation method, flame-retardant fiber-reinforced composite material pressed therefrom, and its preparation method

A sheet molding compound, flame-retardant technology, applied in chemical instruments and methods, compounds of group 5/15 elements of the periodic table, phosphorus organic compounds, etc., can solve the problems of thickening and flame retardancy of ordinary vinyl resins , to achieve the effect of improving flame retardancy and improving flame retardancy

Active Publication Date: 2022-03-22
南京聚发新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Purpose of the invention: To provide a flame-retardant sheet molding compound, its preparation method, a flame-retardant fiber-reinforced composite material pressed by it and its preparation method, so as to solve the problem of ordinary vinyl resin in the preparation of sheet materials and fiber-reinforced composite materials. Thickening and flame retardant problems

Method used

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  • Flame-retardant sheet molding compound, its preparation method, flame-retardant fiber-reinforced composite material pressed therefrom, and its preparation method
  • Flame-retardant sheet molding compound, its preparation method, flame-retardant fiber-reinforced composite material pressed therefrom, and its preparation method
  • Flame-retardant sheet molding compound, its preparation method, flame-retardant fiber-reinforced composite material pressed therefrom, and its preparation method

Examples

Experimental program
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preparation example Construction

[0078] Step 3, the preparation of vinyl SMC resin

[0079] The polycarboxy compound prepared by step 2 is mixed with the vinyl resin according to a predetermined ratio, and the vinyl SMC resin is prepared; in parts by weight, its components are as follows:

[0080] Step 4. Preparation of sheet molding compound

[0081] Carry out and sheet preparation according to following formula and parts by weight,

[0082] Resin part:

[0083] 60-70 parts of vinyl SMC resin prepared in step 3

[0084] Anti-shrinkage agent 20-40 parts

[0085] Inhibitor 0.1-0.3 parts

[0086] Initiator 1.5-3 parts

[0087] Release agent 5-10 parts

[0088] Thickener 3-5 parts

[0089] Filling 20-70 parts

[0090] Fiber part:

[0091] Reinforced fiber 70-120 parts

[0092] Put the resin prepared according to the above formula into the mixing equipment, stir evenly to obtain a resin paste, impregnate the resin paste and reinforcing fibers on the sheet unit, and then make a sheet through pressing and...

Embodiment 1

[0100] Step 1: Ring-opening reaction of monoalkyl phosphates to monoepoxides

[0101] 10mol monomethyl phosphate (R is -CH 3 ) and 20mol butyl glycidyl ether were added to a ceramic kettle and stirred at ambient temperature for 0.5h.

[0102] The second step: the introduction of double bonds and carboxyl functional groups

[0103] Continue to add 20mol maleic anhydride in the ceramic kettle of the first step, raise the temperature to 90°C, stir for 5h, and obtain the polycarboxylate compound containing phosphorus and double bonds (R 1 for C 4 h 9 O-), the molecular weight of the compound is 536g / mol, and the phosphorus content is 5.78%.

[0104] The third step: mix the compound prepared in the first step and the second step with a commercially available epoxy vinyl resin (Shanghai Huachang Company, MFE-711) in a weight ratio of 2:8 to prepare a vinyl SMC resin.

[0105] Step 4: Prepare the sheet according to the following formula and parts by weight:

[0106] 60 parts of...

Embodiment 2

[0117] Step 1: Ring-opening reaction of monoalkyl phosphates to monoepoxides

[0118] 10mol monobutyl phosphate (R is -C 4 h 9 ) and 20mol epichlorohydrin were added to the ceramic kettle and stirred at ambient temperature for 0.5h.

[0119] The second step: the introduction of double bonds and carboxyl functional groups

[0120] Continue to add 20mol maleic anhydride to the first ceramic kettle, raise the temperature to 120°C, stir for 0.5h,

[0121] Polycarboxylates containing phosphorus and double bonds (R 1 for CH 2 Cl-), the molecular weight of this compound is 530g / mol, and the phosphorus content is 5.85%.

[0122] Step 3: Mix the compounds prepared in the first and second steps with commercially available polyurethane vinyl resin (Ureplu-1119 from Nantong Matech Co., Ltd.) at a weight ratio of 4:8 to prepare vinyl SMC resin.

[0123] Step 4: Prepare the sheet according to the following formula and parts by weight:

[0124] 70 parts of vinyl SMC resin prepared in ...

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Abstract

The invention discloses a flame-retardant sheet molding compound, a preparation method thereof, a flame-retardant fiber-reinforced composite material pressed by the same and a preparation method thereof, and belongs to the fields of polymer synthesis and fiber-reinforced composite material preparation. The method comprises the following steps: ring-opening reaction of monoalkyl phosphate to monoepoxy compound; introduction of double bond and carboxyl functional group; mixing with commercially available vinyl resin according to a certain ratio to complete the preparation of vinyl SMC resin; The sheet is prepared according to the formula; the sheet is pressed at high temperature on the molding equipment to form a finished product. In the present invention, by adding a polycarboxy compound containing phosphorus and double bonds to the vinyl resin, the prepared resin, sheet molding compound and finished composite material have excellent flame retardancy; due to the excellent flame retardancy of the resin, the sheet formulation It can increase the fiber content and reduce the inorganic filler content, so that the performance of the final composite product is significantly improved compared with the traditional SMC product.

Description

technical field [0001] The invention belongs to the field of polymer synthesis and resin preparation, in particular to a flame-retardant sheet molding compound, a preparation method thereof, a flame-retardant fiber-reinforced composite material pressed by the same and a preparation method thereof. Background technique [0002] SMC is a high-efficiency mechanized manufacturing process for composite materials, which is generally prepared by unsaturated polyester resins terminated with carboxylic acid groups. The principle is that under the action of a thickener such as magnesium oxide, the mixture of resin, fiber and filler can be viscosified at an appropriate speed through the non-covalent bond between the carboxylic acid group and magnesium oxide. Sheet molding compound (commonly known as "sheet") with a certain strength, and then cured in the mold by high temperature and high pressure of the molding machine. Since vinyl resin does not contain carboxylic acid groups, it is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L63/10C08L75/14C08L25/06C08L31/04C08L33/08C08L77/10C08K13/04C08K7/06C08K7/14C08K3/22C08K3/26C08K7/10C08K7/20C08J5/18C08J5/04C08F283/10C08F230/02C08F283/00B29C70/46C07F9/09
CPCC08J5/18C08J5/042C08J5/043C08J5/046C08F283/105C08F283/008B29C70/46C07F9/091C08J2363/10C08J2375/14C08J2425/06C08J2431/04C08J2433/08C08J2477/10C08K13/04C08K7/06C08K7/14C08K2003/222C08K2003/2224C08K2003/2206C08K2003/265C08K7/10C08K7/20C08K2201/004C08K2003/2227C08J5/0405C08F230/02
Inventor 鞠明杰成源邓军发
Owner 南京聚发新材料有限公司