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Backward compatible mixed welding method for lead-free BGA device

A welding method and device technology, applied in welding equipment, assembling printed circuits with electrical components, manufacturing tools, etc., can solve the problems of lowering welding temperature, high welding temperature, easy thermal damage of leaded equipment, etc., and increase the qualified rate of assembly. , the effect of improving assembly capacity and ensuring combat effectiveness

Inactive Publication Date: 2020-08-18
SOUTHWEST CHINA RES INST OF ELECTRONICS EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to ensure that the printed board has lead components not to be overheated and damaged, the soldering temperature must be lowered, and the lower limit temperature in the lead soldering temperature window should be used, which can easily lead to insufficient melting of lead-free solder balls, uneven diffusion of elements, and poor metallurgical bonding. , forming cold welding and virtual welding faults
[0005] (2) The welding temperature is too high, and the lead equipment is easy to be damaged by heat
Second, the forward-compatible soldering method is used, that is, lead-free BGA devices are soldered with lead-free solder paste. However, the application of lead-free solder has just started at present, and the reliability of the solder itself and the quality of the solder joints are not conclusive. Many military companies have also made it clear that they will not use lead-free solder for the time being. In addition, other domestic components on domestic military products still contain lead, so the feasibility of this method is relatively poor.

Method used

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  • Backward compatible mixed welding method for lead-free BGA device
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  • Backward compatible mixed welding method for lead-free BGA device

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Embodiment Construction

[0040] The present invention will be further described below in conjunction with the accompanying drawings.

[0041] 1. Verify the component status

[0042] Verify that the printed board is FR4, with a thickness of 2.8mm, and the pads on the board are plated with SnPb HASL, with a thickness of 2-7um. There are more plastic-encapsulated SOP48 devices and RC components on the BOTTOM side of the verification board, and more BGA-packaged devices on the front TOP side. There are two types of soldering terminals: lead-free SAC305 and leaded Sn63Pb37, and there are also plastic-encapsulated SOP48 with Sn63Pb37 soldering terminals. Devices, Sn63Pb37 chip resistors and chip capacitors with 100% Sn terminations. For the convenience of testing, each BGA device leads to multiple electrical performance test terminals. Verify the printed board layout as figure 1 shown.

[0043] Table 1 Main components on the module

[0044] serial number face bit number Package form s...

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PUM

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Abstract

The invention provides a backward compatible mixed welding method for a lead-free BGA device. According to the method, the lead solder is used to realize the welding of a lead-free BGA device mixed loading plate by accurately controlling the welding parameters. Compared with a reballing lead method and a forward compatible welding method which are adopted in the industry, the method is more economical, simpler and higher in feasibility, and solves the technical problem that the lead-free BGA device generally uses the lead solder for mixed loading in the domestic military industry. A large number of practical applications prove that the method and the parameters can significantly improve the assembly first pass yield of the lead-free BGA mixed loading plate, so that the mixed loading BGA welding spots reach the service life equivalent to that of tin-lead welding spots, and the long-service-life and high-reliability use requirements of military electronic products are met.

Description

technical field [0001] The invention relates to the field of assembly of printed board components, in particular to a backward compatible mixed assembly welding method for lead-free BGA devices. Background technique [0002] RoHS Directive and WEEE Directive promote the lead-free process of electronic products. IC devices in the electronic industry are basically lead-free, especially imported BGA packaged devices that are widely used. According to incomplete statistics, at least 80% of them are lead-free packaged. . Based on the high reliability requirements of military products and the use requirements in harsh environments, the RoHS directive stipulates that military products are not subject to lead-free constraints, and the US military such as NASA has not adopted lead-free processes so far. In domestic military enterprises, the use of lead-free technology is also restricted due to the unknown reliability of lead-free soldering, but imported devices such as BGA packaged ...

Claims

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Application Information

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IPC IPC(8): H05K3/34B23K1/008B23K1/20
CPCB23K1/008B23K1/20H05K3/34
Inventor 赵少伟谷岩峰冯守庆廖玉堂潘玉华王兵谢伟敖庆王天一李超赵超越薛陈冯帆
Owner SOUTHWEST CHINA RES INST OF ELECTRONICS EQUIP