Stacker-reclaimer remote monitoring and management system based on Internet technology and method

A management system and remote monitoring technology, applied in the field of stackers and reclaimers, can solve the problems of equipment work efficiency reduction, equipment shutdown, and long production cycle of spare parts

Inactive Publication Date: 2020-08-28
CHANGCHUN POWER GENERATION EQUIP PLANT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the stacker-reclaimer equipment in the bulk material conveying yard, due to the harsh on-site environment, requires a large amount of equipment maintenance. Once a failure occurs, the maintenance personnel need to manually report for maintenance, and some damaged parts have to be ordered from the manufacturer. Most of the spare parts The production cycle is very long. If there is no advance reporting plan, the equipment will be shut down, which will seriously affect the production and reduce the working efficiency of the equipment.
Both the user and the manufacturer are tired of maintaining the equipment. The maintenance plan currently mainly relies on human calculation and statistics, which is not accurate and consumes a lot of human resources.
According to statistics, the cost of equipment maintenance has exceeded 50% of the overall life cycle cost of the equipment

Method used

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  • Stacker-reclaimer remote monitoring and management system based on Internet technology and method

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Experimental program
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Effect test

Embodiment 1

[0050] refer to figure 1 , the remote monitoring and management system of the stacker-reclaimer based on Internet technology of the present invention includes: a stacker-reclaimer PLC control system 1, an industrial-grade 4G wireless router 2a, a remote data cloud server 5, an engineer station 6, and an intelligent monitoring terminal 7.

[0051] Among them, the stacker-reclaimer PLC control system 1 is connected to the industrial-grade 4G wireless router 2; the industrial-grade 4G wireless router 2 is connected to the remote data cloud server 5 through the Internet 3; the engineer station 6 is connected to the remote data cloud server 5 through the switch 4 connected;

[0052] The connection communication network of the stacker-reclaimer remote monitoring and management system based on Internet technology includes industrial Ethernet, industrial field bus and industrial-grade 4G wireless router 2.

[0053] It should be noted that: since there are many connecting devices in t...

Embodiment 2

[0067] The present invention provides a control method of a stacker-reclaimer remote monitoring and management system based on Internet technology, which specifically includes the following steps:

[0068] Step S1: use the PLC control system 1 of the stacker-reclaimer to connect to the industrial-grade 4G wireless router 2; the industrial-grade 4G wireless router 2 is connected to the data cloud server 5 through the Internet 3; the data cloud server 5 is connected to the engineer station through the switch 4 6-phase connection;

[0069] Step S2: Use the remote data cloud server of the data cloud server 5 to be responsible for the connection and communication of data and video, the receiving and sending of information, and the establishment of communication connections within the system, wherein the data cloud server 5 receives the original data of various institutions on the bucket wheel machine site Information, data information on the status of electrical components and data...

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Abstract

The invention provides a stacker-reclaimer remote monitoring and management system based on the Internet technology. The stacker-reclaimer remote monitoring and management system comprises a stacker-reclaimer PLC control system, a connection communication network, a remote data cloud server, an engineer station and an intelligent monitoring terminal, wherein the stacker-reclaimer PLC control system is additionally provided with the connection communication network; the connection communication network is connected with the remote data cloud server through the Internet; the engineer station isconnected with the remote data cloud server through a switch; and the remote cloud server comprises a data processing cloud server and a video processing cloud server, a remote management system is installed in the data processing cloud server, and the remote management system is used for communication connection security, client permission distribution management and remote comprehensive management. The stacker-reclaimer remote monitoring and management system has the advantages that a remote service management platform provides stacker-reclaimer fault diagnosis analysis, namely, big data isused for predicting the future possible fault time of the equipment, a solution for avoiding risks then is provided, and thus the loss of customers caused by fault shutdown of the equipment is eliminated.

Description

technical field [0001] The invention belongs to the technical field of stackers and reclaimers, and more specifically relates to a remote monitoring and management system and method for stackers and reclaimers based on Internet technology. Background technique [0002] At present, the stacker and reclaimer equipment in the bulk material conveying yard, due to the harsh on-site environment, requires a large amount of equipment maintenance. Once a failure occurs, the maintenance personnel need to manually report for maintenance, and some damaged parts have to be ordered from the manufacturer. Most of the spare parts The production cycle is very long. If there is no advance reporting plan, the equipment will be shut down, which will seriously affect the production and reduce the working efficiency of the equipment. Both the user and the manufacturer are tired of maintaining the equipment. At present, the maintenance plan mainly relies on human calculation and statistics, which ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65G65/00B65G65/04
CPCB65G65/005B65G65/04
Inventor 赵锋冯振明张立建王涛郭思远于关田唐连吉张展维丛松傅星宇
Owner CHANGCHUN POWER GENERATION EQUIP PLANT
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