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Talc sheet full-automatic bonding intelligent control method and system

An intelligent control system and intelligent control technology, applied in magnetic core manufacturing, inductor/transformer/magnet manufacturing, electrical components, etc., can solve problems such as uneven force, talc falling off, glue overflow, etc., to improve production efficiency , to ensure the effect of rapidity and good bonding quality

Active Publication Date: 2020-10-20
SHANDONG POWER EQUIP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the talc sheet bonding process is purely manual operation, which is time-consuming, laborious, cumbersome and unsmooth. The amount of glue dispensing is not fixed, the force is uneven, and problems such as talc sheet falling off or glue overflow may occur after processing and assembly.
[0003] Patent: The automatic bonding device for talc flakes (CN106169366A) realizes the automatic bonding of talc flakes, but the PLC control method is not intelligent enough, and the control of the mechanical arm is not precise enough, which needs to be further optimized

Method used

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  • Talc sheet full-automatic bonding intelligent control method and system
  • Talc sheet full-automatic bonding intelligent control method and system
  • Talc sheet full-automatic bonding intelligent control method and system

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Embodiment Construction

[0043] Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0044] Such as figure 1 Shown is a flow chart of the intelligent control method of the embodiment of the present invention. Such as figure 2 Shown is a flow chart of the image recognition method of the embodiment of the present invention. Such as image 3 As shown, it is a schematic diagram of technical requirements for bonding talc flakes in a top-bottom encryption mode according to an embodiment of the present invention. A kind of talc sheet automatic bonding intelligent control method, comprises the following steps:

[0045] Step 1. Pre-manual preparation work:

[0046] Put an appropriate amount of talc and glue into the barrel and the rubber barrel respectively; lay silicon steel sheets on the workbench (multiple layers can be laid if the same specification and size) and align the upper edge with the upper positioning block, the purpose is to...

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Abstract

The invention relates to a talc sheet full-automatic bonding intelligent control method, which comprises the following steps: automatically identifying the specification and the type of a steel silicon sheet to be processed by using an image identification module; and according to the specification and the type of the silicon steel sheet, calling the bonding track planning path of the corresponding talc sheet bonding sheet, and automatically bonding the talc sheet to the corresponding position of the silicon steel sheet through the mechanical arm automatic control module according to the bonding track planning path. The invention further relates to a full-automatic intelligent control system for talc sheet bonding. According to the intelligent control method and system, full-automatic bonding of the talc sheets is achieved, and the rapidity, bonding performance and accuracy of bonding of the talc sheets are guaranteed. The production result shows that the bonding of the talc sheets meets the process standard and specification, the talc sheets are arranged orderly, and the bonding quality is good. The production efficiency is greatly improved, and manual operation can be completelyreplaced.

Description

technical field [0001] The invention belongs to the technical field of transformer manufacturing, and specifically relates to an intelligent control method and system for fully automatic bonding of talc flakes. Identifying the position of the talc sheet involves the fields of image processing and visual recognition, and the capture and placement of the talc sheet involves the control of the pose and posture of the manipulator and the control of the force of the manipulator. Background technique [0002] In large power transformers and converter transformers, the external iron core oil passage is composed of talc sheets bonded to silicon steel sheets. At present, the talc sheet bonding process is purely manual, which is time-consuming, laborious, cumbersome, and the dispensing amount is not fixed, and the force is uneven. After processing and assembly, problems such as talc sheet falling off or glue overflowing may occur. [0003] Patent: The automatic bonding device for tal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02
CPCH01F41/0206
Inventor 谈翀韩志伟燕飞东马玎姜世华陈晓霖王欢王献
Owner SHANDONG POWER EQUIP
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