Multi-layer material brazing aluminum material with excellent internal and external corrosion performance and preparation method of multi-layer material brazing aluminum material

A technology of corrosion performance and multi-layer materials, which is applied in welding equipment, chemical instruments and methods, welding/cutting media/materials, etc., can solve the problems of failure of durability of heat exchanger and failure of anti-corrosion performance at the same time And other issues

Active Publication Date: 2020-11-10
ALCOA KUNSHAN ALUMINUM PROD COMPANY
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  • Abstract
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AI Technical Summary

Problems solved by technology

In recent years, due to the requirements of lightweight vehicles and improved heat exchange efficiency, some vehicle heat exchangers have been upgraded from traditional air-cooled structures to liquid-cooled structures, and intercoolers with low-pressure EGR exhaust gas circulation gas access Due to the change of the cooling medium and the cooled medium, higher requirements are put forward for the internal and external corrosion performance of the heat exchanger material. At present, there are various multi-layer materials (four-layer or five-layer) with different combinations for this type of heat exchanger. Layer structure), but it cannot meet the anti-corrosion performance requirements of the cooling medium side and the inside and outside of the cooled medium side
[0003] The existing multi-layer materials are basically five-layer sy

Method used

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  • Multi-layer material brazing aluminum material with excellent internal and external corrosion performance and preparation method of multi-layer material brazing aluminum material
  • Multi-layer material brazing aluminum material with excellent internal and external corrosion performance and preparation method of multi-layer material brazing aluminum material
  • Multi-layer material brazing aluminum material with excellent internal and external corrosion performance and preparation method of multi-layer material brazing aluminum material

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Embodiment Construction

[0033] The present invention will be described in detail below with reference to the drawings, such as figure 1 The shown flow chart first explains the preparation method of the multilayer material brazed aluminum material according to the present invention, which is mainly realized through the following steps:

[0034] (1) Cast the ingot of core alloy 3, the casting temperature range is 675-700℃, use AlTiB to refine the grain structure of the ingot and ensure good processing performance, core alloy 3 may be processed according to the final shape and requirements of the product Homogenizing treatment, heating temperature range is 520-605℃, holding time is more than 2-6 hours;

[0035] (2) The ingot of the core layer alloy 3 is milled, and the surface defects such as impurities, segregation and oxidation on the surface of the ingot are milled on both sides in the width direction to prevent affecting the subsequent first intermediate layer alloy 2 and second intermediate layer alloy 4...

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Abstract

The invention discloses a multi-layer material brazing aluminum material with excellent internal and external corrosion performance and a preparation method of the multi-layer material brazing aluminum material. The multi-layer material brazing aluminum material is formed by sequentially stacking brazing layer alloy, first intermediate layer alloy, core layer alloy, second intermediate layer alloyand brazing layer alloy and then carrying out hot rolling compounding; the first intermediate layer alloy consists of the following elements of, in percentage by mass, less than or equal to 0.6% of Si, less than or equal to 0.7% of Fe, less than or equal to 0.2% of Cu, less than or equal to 1.5% of Mn, less than or equal to 0.1% of Mg, 0.8%-5% of Zn and the balance Al; and the second intermediatelayer alloy consists of the following elements of, in percentage by mass, less than or equal to 0.5% of Si, less than or equal to 0.3% of Fe, less than or equal to 0.2% of Cu, less than or equal to 0.1% of Mn, less than or equal to 0.45% of Mg, less than or equal to 0.1% of Zn, less than or equal to 0.1% of Ti and the balance Al. The multi-layer material brazing aluminum material has the beneficial effects that the first intermediate layer contains a certain amount of zinc and has very low corrosion potential, so that the core layer alloy is protected by sacrificing the first intermediate layer; and the second intermediate layer alloy with extremely low zinc content can play a very good role in protecting a low-PH 1.2-1.8 solution environment through an internal test due to the fact thatthe relatively pure components of the 1-series aluminum alloy are adopted, and therefore an excellent anti-corrosion effect is achieved on the cooled medium side.

Description

Technical field [0001] The invention relates to the field of multi-layer brazing aluminum materials, in particular to a multi-layer brazing aluminum material with excellent internal and external corrosion properties and a preparation method thereof. Background technique [0002] The composite materials usually used for aluminum brazing heat exchangers are mainly three-layer structures, such as tube sheets / tubes used as liquid-cooled intercooler structures, and double-sided symmetrical brazing layer structures. In recent years, due to the requirements of lightweight vehicles and improved heat exchange efficiency, some vehicle heat exchangers have been upgraded from the traditional air-cooled structure design to a liquid-cooled structure, and at the same time, they adopt intercooling with low-pressure EGR exhaust gas circulation. Due to the change of the cooling medium and the cooled medium, higher requirements are placed on the internal and external corrosion performance of the he...

Claims

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Application Information

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IPC IPC(8): B23K35/28B23P15/00C22C21/08C22C21/10C22C21/00B32B15/01B32B15/20
CPCB23K35/288B23P15/00C22C21/08C22C21/10C22C21/00B32B15/016
Inventor 黄廷福刘娜易宏坤张梓勇
Owner ALCOA KUNSHAN ALUMINUM PROD COMPANY
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