Low-density vacuum compressible memory sponge and preparation method thereof

A technology of vacuum compression and memory foam, applied in the field of sponge materials, can solve the problems of affecting consumer use, poor bearing capacity, poor sponge durability, etc., and achieve the effect of improving closed-cell shrinkage performance, mechanical performance and durability.

Pending Publication Date: 2021-02-05
上海馨源新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But we know that the density design of ordinary memory foam should not be too low, otherwise the bearing capacity will be poor and there will be no support; at the same time, the durability of the sponge is also poor. After a period of use, local collapse will appear, which will seriously affect consumption. user's use, while producing an uncomfortable feeling

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A low-density vacuum-compressible memory foam, the formula is: high EO polyether polyol A: 80 parts, polyether polyol B: 5 parts, polyether polyol C: 5 parts, polymerized Polyol D: 10 parts, catalyst: 0.7 parts, special composite silicone oil: 3 parts, blowing agent: 5 parts, isocyanate: 60 parts.

[0025] High EO polyether polyol A is a polyether polyol with a hydroxyl value of 32 mgKOH / g.

[0026] Polyether polyol B is a polyether polyol with difunctionality and a hydroxyl value of 56 mgKOH / g, and polyether polyol B is grafted with EO / PO blocks.

[0027] Polyether polyol C is a trifunctional polyether polyol with a hydroxyl value of 56 mgKOH / g, and polyether polyol C is grafted with EO / PO blocks.

[0028] Polymer polyol D is a trifunctional polymer polyol having a hydroxyl value of 28 mgKOH / g.

[0029] The catalyst is a tin catalyst.

[0030] Blowing agents are water and physical blowing agents.

[0031] Isocyanate is special modified MDI.

[0032] A preparation ...

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PUM

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Abstract

The invention discloses a low-density vacuum compressible memory sponge and a preparation method thereof, and the low-density vacuum compressible memory sponge comprises the following components in parts by weight: 1-80 parts of high EO polyether polyol A, 1-20 parts of polyether polyol B, 1-10 parts of polyether polyol C, 0.1-50 part of polymer polyol D, 0.1-0.7 part of catalyst, 0.5-3 part of special composite silicone oil, 1-8 parts of foaming agent and 40-80 parts of isocyanate. Compared with the prior art, the main raw materials and process for synthesis are improved, the closed-pore shrinkage performance of the sponge is improved, the mechanical property and durability of the sponge are improved, and the problems of odor and VOC in the application process in the field of sponge mattress furniture can be well solved. Meanwhile, in the synthesis process, the density of the slow-rebound sponge is reduced to 25 kg / m<3> to the minimum through control over the formula technology, certain compression strength and supporting performance can be kept, and the severe condition that a sponge finished product can be compressed in vacuum is met.

Description

technical field [0001] The invention relates to a sponge material, in particular to a low-density vacuum compressible memory sponge and a preparation method thereof. Background technique [0002] Polyurethane soft foam sponge has been widely used in the field of furniture, especially pillows, mattresses, sofas and so on. With the intensification of market competition, customers have more and more demands for low-density vacuum-compressible memory foam. But we know that the density design of ordinary memory foam should not be too low, otherwise the bearing capacity will be poor and there will be no support; at the same time, the durability of the sponge is also poor. After a period of use, local collapse will appear, which will seriously affect consumption. The user's use, while producing uncomfortable feeling. [0003] In order to solve the above problems, we have made a series of improvements. Contents of the invention [0004] The object of the present invention is to...

Claims

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Application Information

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IPC IPC(8): C08G18/48C08G18/40C08J9/08C08J9/12C08G101/00
CPCC08G18/4009C08G18/4804C08G2280/00C08J9/08C08J9/12C08J2205/052C08J2375/08
Inventor 林永泉阮志忠
Owner 上海馨源新材料科技有限公司
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