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Manufacturing method of pure cotton non-additive soft knitted fabric

A manufacturing method and technology of knitted fabrics, which are applied in knitting, weft knitting, textiles and papermaking, etc., can solve the problems of affecting the wearing experience, not being energy-saving and environmentally friendly, and not being energy-saving and environmentally friendly, so that it is not easy to break holes, takes less time, and is tidy good effect

Active Publication Date: 2022-05-20
SHENZHEN PURCOTTON TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These existing processes generally have the following problems: 1. Fabrics that are softened by adding softeners will become harder after washing, and they are not energy-saving and environmentally friendly; 2. Softness is achieved through napping 3. Fabrics with soft effects achieved by other finishing processes (mercerizing, liquid ammonia, etc.) More expensive, but also not energy-efficient and environmentally friendly

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Manufacturing method of pure cotton non-additive soft knitted fabric
  • Manufacturing method of pure cotton non-additive soft knitted fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A method for making all-cotton soft knitted fabrics without additives, comprising the following steps:

[0044] S1. Yarn spinning process, spinning fine-staple cotton above 129 into yarn.

[0045] S10. In the process of opening and cleaning cotton, the distance between the beater and the dust bar is adjusted to reduce cotton waste, and the impurity removal rate is controlled at 5%.

[0046] S11. In the carding process, the noil rate is controlled at 10% by adjusting the gauge.

[0047] S12. The speed of the combing process is controlled at 450 inserts / min, the noil rate is controlled at 5%, and the evenness value CV is below 5%.

[0048] S13. The speed of the drawing process is 800m / min, and the CV value of the sliver weight is 3%.

[0049] S14. Twist to Z twist in the roving process, the twist coefficient is 110, the flyer speed is 960r / min, and the total draft ratio is 39 times.

[0050] S15. Twist to S twist in spinning process, twist coefficient is 220, reverse y...

Embodiment 2

[0059] A method for manufacturing all-cotton soft knitted fabrics without additives, comprising the following steps in sequence:

[0060] S1, yarn spinning process, the fine-staple cotton above 129 and the long-staple cotton above 133 are mixed and spun into yarn.

[0061] S10. In the process of opening and cleaning cotton, the distance between beaters and dust rods is adjusted to reduce cotton waste, and the impurity removal rate is controlled at 10%.

[0062] S11. In the carding process, the noil rate is controlled at 15% by adjusting the gauge.

[0063] S12. The speed of the combing process is controlled at 500 inserts / min, the noil rate is controlled at 10%, and the evenness value CV is below 5%.

[0064] S13. The speed of the drawing process is 1000m / min, and the CV value of the sliver weight is 5%.

[0065] S14. Twist to Z twist in the roving process, the twist coefficient is 130, the flyer speed is 1000r / min, and the total draft ratio is 52 times.

[0066] S15. S-twi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A manufacturing method of all-cotton non-additive soft knitted fabrics comprises the following steps: cotton material selection, yarn spinning process and weaving process. The yarn spinning process conducts first-class fine-staple cotton through the processes of opening, carding, combing, drawing, roving and spinning. Reduce the twist coefficient of the thick and spun yarn process. The twisting direction of the roving process is Z twist, the speed of the flyer is 800-1200r / min, and the total draft ratio is 39-52 times. In the spinning process, the twist direction is S, the reverse yarn knotting method is used, the cop weight is 40‑60g, the flyer speed is 16000‑20000r / min, and the total draft ratio is 39‑52 times. The weaving process selects the bag-like air layer weaving process. Using the above-mentioned manufacturing method of the present application, without adding softener or other softening treatment, a fabric with a soft hand and silk-like luster, that is, a soft knitted fabric with no added cotton, can be obtained.

Description

technical field [0001] The invention relates to the technical field of textiles, in particular to a method for manufacturing an all-cotton additive-free soft knitted fabric. Background technique [0002] At present, there are a wide variety of cotton fabrics on the market, with various styles and handles. The main methods to make the hand feel soft are: 1. Adding softener, 2. Fleece finishing, 3. Other finishing processes. These existing processes generally have the following problems: 1. Fabrics that are softened by adding softeners will become harder after washing, and they are not energy-saving and environmentally friendly; 2. Softness is achieved through napping 3. Fabrics with soft effects achieved by other finishing processes (mercerizing, liquid ammonia, etc.) More expensive, but also not energy-saving and environmentally friendly. Contents of the invention [0003] The invention provides a method for manufacturing all-cotton non-additive soft knitted fabrics, the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04B1/10D04B1/12D04B1/14
CPCD04B1/102D04B1/14D04B1/12D10B2201/02
Inventor 李建全刘冲宋青粉周威
Owner SHENZHEN PURCOTTON TECH
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