Low-cost tundish prefabricated part and preparation method thereof
A technology of prefabricated parts and tundishes, which is applied in the field of iron and steel smelting. It can solve the problems of affecting the service life of products, difficulty in ensuring product performance, and low replacement ratio of magnesia. It achieves convenient control, high temperature volume stability, and high temperature flexural strength. The effect of index improvement
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[0026] see figure 1 , the present invention provides a technical solution: a low-cost tundish prefabricated part and its preparation method, characterized in that: the prefabricated part includes the following components in mass percentage: 20-45% regenerated magnesium carbon material particles, 20-50 % magnesia particles, 10-30% magnesia fine powder, 0.5-5% magnesia binder, 1-4% Si2N2O, 2-5% silicon micropowder, 0.01-0.03% metal aluminum powder, 0.1-0.15% tripolymer Sodium phosphate, 0.1-0.15% sodium hexametaphosphate, 0.05-0.15% organic fiber;
[0027] The low-cost tundish preform and its preparation method include the following steps:
[0028] S1. Select qualified waste magnesia-carbon bricks, stack them in different categories, sprinkle water on the stacking area, and keep the whole brick in a water bath state before breaking;
[0029] S2, crushing the adobe into 8-0mm recycled pellets, and performing magnetic separation to remove iron during the crushing process;
[00...
Embodiment 1
[0039] Tundish preforms are obtained through the following processes:
[0040] (1) The composition of the tundish prefabricated part is as follows: the mass percentage of regenerated magnesium carbon material with a particle size of 5-3mm is 6%, the mass percentage of regenerated magnesium carbon material with a particle size of 3-1mm is 19%, the mass percentage of magnesia particles with a particle size of 20-10mm is 30%, and the particle size is 30%. The mass percentage of 1-0mm magnesia particles is 18%, the mass percentage of magnesia fine powder with a particle size of 180 mesh is 18%, the mass percentage of magnesia binder is 2%, Si 2 N 2 3% by mass of O, 4% by mass of silicon micropowder, 0.03% by mass of aluminum metal powder, 0.1% by mass of sodium tripolyphosphate, 0.1% by mass of sodium hexametaphosphate, and 0.06% by mass of organic fiber.
[0041] (2) The preparation process of the tundish preform is as follows: first add the granular material in the above compos...
Embodiment 2
[0043] (1) The composition of the tundish prefabricated part is as follows: the mass percentage of regenerated magnesium carbon material with a particle size of 5-3mm is 10%, the mass percentage of regenerated magnesium carbon material with a particle size of 3-1mm is 20%, the mass percentage of magnesia particles with a particle size of 20-10mm is 25%, and the particle size is 25%. The mass percentage of 1-0mm magnesia particles is 16%, the mass percentage of magnesia fine powder with a particle size of 180 mesh is 20%, the mass percentage of magnesia binder is 2%, Si 2 N 2 3% by mass of O, 4% by mass of silicon micropowder, 0.02% by mass of aluminum metal powder, 0.1% by mass of sodium tripolyphosphate, 0.1% by mass of sodium hexametaphosphate, and 0.06% by mass of organic fiber.
[0044] (2) The preparation process of the tundish preform is as follows: first add the granular material in the above composition, add 4.0-4.5% water and use a high-speed mixer to mix and stir, th...
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Abstract
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