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Low-cost tundish prefabricated part and preparation method thereof

A technology of prefabricated parts and tundishes, which is applied in the field of iron and steel smelting. It can solve the problems of affecting the service life of products, difficulty in ensuring product performance, and low replacement ratio of magnesia. It achieves convenient control, high temperature volume stability, and high temperature flexural strength. The effect of index improvement

Inactive Publication Date: 2021-03-16
瑞泰马钢新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the deficiencies of the prior art, the present invention provides a low-cost tundish prefabricated part and its preparation method, which solves the problem of replacing high-quality magnesia granules with low-quality magnesia granules, and at the same time Then increase the content of magnesia fine powder and magnesia binder to improve the thermal shock performance and high temperature flexural performance of the tundish prefabricated parts, but this method has the following problems, because low-quality magnesia is directly used instead of high High-quality magnesia, the replacement ratio of magnesia is low. Once the ratio of magnesia is increased, the prefabricated parts of the tundish will have poor thermal shock performance and low bending resistance at high temperature, which will affect the service life of the product. Other enterprises use other varieties of magnesium-containing raw materials Substitute magnesia and add it to the tundish prefabricated part. Although this method can increase the cost reduction, the yield is not high and it is difficult to guarantee the product performance.

Method used

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  • Low-cost tundish prefabricated part and preparation method thereof

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preparation example Construction

[0026] see figure 1 , the present invention provides a technical solution: a low-cost tundish prefabricated part and its preparation method, characterized in that: the prefabricated part includes the following components in mass percentage: 20-45% regenerated magnesium carbon material particles, 20-50 % magnesia particles, 10-30% magnesia fine powder, 0.5-5% magnesia binder, 1-4% Si2N2O, 2-5% silicon micropowder, 0.01-0.03% metal aluminum powder, 0.1-0.15% tripolymer Sodium phosphate, 0.1-0.15% sodium hexametaphosphate, 0.05-0.15% organic fiber;

[0027] The low-cost tundish preform and its preparation method include the following steps:

[0028] S1. Select qualified waste magnesia-carbon bricks, stack them in different categories, sprinkle water on the stacking area, and keep the whole brick in a water bath state before breaking;

[0029] S2, crushing the adobe into 8-0mm recycled pellets, and performing magnetic separation to remove iron during the crushing process;

[00...

Embodiment 1

[0039] Tundish preforms are obtained through the following processes:

[0040] (1) The composition of the tundish prefabricated part is as follows: the mass percentage of regenerated magnesium carbon material with a particle size of 5-3mm is 6%, the mass percentage of regenerated magnesium carbon material with a particle size of 3-1mm is 19%, the mass percentage of magnesia particles with a particle size of 20-10mm is 30%, and the particle size is 30%. The mass percentage of 1-0mm magnesia particles is 18%, the mass percentage of magnesia fine powder with a particle size of 180 mesh is 18%, the mass percentage of magnesia binder is 2%, Si 2 N 2 3% by mass of O, 4% by mass of silicon micropowder, 0.03% by mass of aluminum metal powder, 0.1% by mass of sodium tripolyphosphate, 0.1% by mass of sodium hexametaphosphate, and 0.06% by mass of organic fiber.

[0041] (2) The preparation process of the tundish preform is as follows: first add the granular material in the above compos...

Embodiment 2

[0043] (1) The composition of the tundish prefabricated part is as follows: the mass percentage of regenerated magnesium carbon material with a particle size of 5-3mm is 10%, the mass percentage of regenerated magnesium carbon material with a particle size of 3-1mm is 20%, the mass percentage of magnesia particles with a particle size of 20-10mm is 25%, and the particle size is 25%. The mass percentage of 1-0mm magnesia particles is 16%, the mass percentage of magnesia fine powder with a particle size of 180 mesh is 20%, the mass percentage of magnesia binder is 2%, Si 2 N 2 3% by mass of O, 4% by mass of silicon micropowder, 0.02% by mass of aluminum metal powder, 0.1% by mass of sodium tripolyphosphate, 0.1% by mass of sodium hexametaphosphate, and 0.06% by mass of organic fiber.

[0044] (2) The preparation process of the tundish preform is as follows: first add the granular material in the above composition, add 4.0-4.5% water and use a high-speed mixer to mix and stir, th...

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Abstract

The invention discloses a low-cost tundish prefabricated part and a preparation method thereof, and relates to the technical field of steel smelting. The low-cost tundish prefabricated part comprisesthe following components in percentage by mass: 20-45% of regenerated magnesia carbon particles, 20-50% of magnesia particles, 10-30% of magnesia fine powder, 0.5-5% of a magnesium binding agent, 1-4%of Si2N2O, 2-5% of silica powder, 0.01-0.03% of metal aluminum powder, 0.1-0.15% of sodium tripolyphosphate, 0.1-0.15% of sodium hexametaphosphate and 0.05-0.15% of organic fibers. According to the low-cost tundish prefabricated part and the preparation method thereof, a reasonable and effective hydration process is provided, an impregnation treatment process is added on the basis of optimizing the hydration process, and after hydration and impregnation treatment process treatment, the regenerated magnesia carbon material is used for replacing fused magnesia, so that the production cost is greatly reduced, and meanwhile, the introduced Si2N2O can form microcracks at high temperature to buffer thermal stress, so that the high-temperature volume stability of the magnesium prefabricated partis improved, and the problem of damage caused by cracks is reduced.

Description

technical field [0001] The invention relates to the technical field of iron and steel smelting, in particular to a low-cost tundish prefabricated part and a preparation method thereof. Background technique [0002] With the continuous advancement of iron and steel smelting technology, the requirements for the performance of refractory materials are becoming increasingly stringent, but at the same time another important problem faced by refractory material manufacturers is the continuous increase in the price of raw materials, which leads to the continuous increase in the production cost of refractory material enterprises In order to find a way out, enterprises put more energy on technology cost reduction and efficiency increase. [0003] For tundish prefabricated parts, the current cost reduction is to replace high-quality magnesia particles with low-quality magnesia particles, and at the same time increase the content of magnesia fine powder and magnesia binder to improve ...

Claims

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Application Information

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IPC IPC(8): C04B35/043C04B35/63B22D41/00
CPCC04B35/043C04B35/62204C04B35/6313B22D41/00C04B2235/3445C04B2235/3418C04B2235/402C04B2235/5212C04B2235/5427C04B2235/526
Inventor 崔任渠刘泉王德军郁书中张小红尚钢城骆文凯谷裕丰
Owner 瑞泰马钢新材料科技有限公司
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