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A high-density ceramic fiber board with built-in embedded parts and its integral molding method

A technology of ceramic fiberboard and ceramic fiber, which is applied in the field of ceramic fiberboard, can solve the problems of high-density fiberboard strength decline, fiberboard shedding, and strength deterioration, and achieve the effects of small heat dissipation loss, low cost, and short construction period

Active Publication Date: 2022-07-08
LUYANG ENERGY SAVING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional fixing method usually adopts the method of punching holes, passing the screw through the fiberboard, and then connecting and fixing with anchors; the main problem is that the perforated high-density ceramic fiberboard will leave gaps, and the high-density ceramic fiberboard at the fixing point The strength of the fiberboard decreases, and most of the anchors are metal structures. After high temperature use, the strength becomes poor. In the later stage, the anchoring may not be firm and the fiberboard may fall off.

Method used

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  • A high-density ceramic fiber board with built-in embedded parts and its integral molding method
  • A high-density ceramic fiber board with built-in embedded parts and its integral molding method
  • A high-density ceramic fiber board with built-in embedded parts and its integral molding method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] (1) Inject water into the beater, add 400kg of sprayed ceramic fibers and 200kg of spun ceramic fibers into the beater, and the beating concentration is 15wt%, and the dispersion is uniform.

[0060] (2) Water, 200 kg of 30% silica sol and 400 kg of magnesium oxide powder were added to the beating machine, and the mixture was uniformly dispersed to prepare a slurry with a concentration of 2 wt %.

[0061] (3) The slurry in step (2) is transported to the slurry mixing tank, 20kg of filter aid is added, and the mixture is evenly mixed to flocculate all the materials together to make the water clear.

[0062] (4) The flocculated slurry is copied and formed through the fourdrinier wire, and presses on the fourdrinier wire when forming. figure 1 and figure 2 The pre-embedded parts are placed in advance, and then pressed to the corresponding thickness of the wet blank. The thickness of the wet blank is 35mm, and it is transported to the drying room for drying. The drying te...

Embodiment 2

[0065] (1) Inject water into the beater, add 300kg of blown ceramic fiber and 400kg of spun ceramic fiber into the beater, and disperse evenly.

[0066] (2) Water, 300 kg of 30% silica sol, 300 kg of alumina powder, and 200 kg of pyrophyllite were added to the beating machine, and the mixture was uniformly dispersed to prepare a slurry with a concentration of 3 wt %.

[0067] (3) The slurry in step (2) is transported to the slurry mixing tank, 40kg of filter aid is added, and the mixture is evenly mixed to flocculate all the materials together to make the water clear.

[0068] (4) The flocculated slurry is copied and formed through the fourdrinier wire, and presses on the fourdrinier wire when forming. figure 1 and figure 2 The pre-embedded parts are placed in advance, and then pressed to the corresponding thickness of the wet blank. The thickness of the wet blank is 45mm, and it is transported to the drying room for drying. The drying temperature is 150-160 °C.

[0069] Th...

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Abstract

The invention provides a high-density ceramic fiber board with built-in embedded parts and an integrated molding method thereof, wherein the high-density ceramic fiber board is obtained by copying and molding of ceramic fiber slurry and pre-embedded connecting parts through a Fourdrinier net; The ceramic fiber slurry includes ceramic fibers, and the ceramic fibers at least include blown ceramic fibers and spun ceramic fibers. The present invention adopts the forming method of fourdrinier wire copying, pre-places pre-embedded connecting parts on the fourdrinier wire, copies the ceramic fiber slurry, contacts and combines with the pre-embedded connecting parts to press into a wet blank, and then dries That's it. The invention prepares a high-density ceramic fiber board with built-in embedded parts, the ceramic fiber board base body and the embedded parts are firmly combined, have high overall strength, and the compressive strength can reach 12MPa. The invention is convenient to fix the fiberboard and has better application performance.

Description

technical field [0001] The invention relates to the technical field of ceramic fiber boards, in particular to a high-density ceramic fiber board with built-in embedded parts and an integral molding method thereof. Background technique [0002] Ceramic fiber board is based on ceramic fiber, which can be prepared by wet process using raw materials such as binder and refractory filler. It maintains the excellent characteristics of fibrous high-temperature thermal insulation materials and has excellent machining performance. It is widely used in industrial kilns The backing insulation and high temperature furnace lining. In the fields that require high strength, self-supporting capacity and thermal insulation, high-density ceramic fiberboards (such as bulk density 600kg / m2) are usually required. 3 Above), used as backing heat insulation and hot surface flame retardant and weather resistant materials for high temperature industrial kilns and high temperature pipelines. [0003]...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/24
CPCC04B28/24C04B2201/20C04B2201/50C04B2201/32C04B14/46C04B22/066C04B24/38C04B14/303C04B14/041Y02P40/60
Inventor 唐锋任大贵岳耀辉刘超郭金胜
Owner LUYANG ENERGY SAVING MATERIALS CO LTD