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Hull engine hood machining and manufacturing process

A technology for processing and manufacturing engine hatches, applied in the field of ship hatches, which can solve the problems of wasting space in the ship, reducing the total weight of the hull, and high noise, and achieve the effects of eliminating welding stress, increasing the strength of the hatch cover, and reducing the overall weight

Active Publication Date: 2021-04-30
TIANJIN BAO HONGYUAN MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Large ships are usually equipped with 1-2 engine working compartments. The engine in the engine working compartment is used as the power of the whole ship, and the noise generated is relatively large. The engine working compartment is used as an exterior shell to isolate the engine from the external environment, especially The engine compartment cover must meet the requirements of aesthetics, light weight, and strong sound insulation. However, the currently used engine compartment covers are heavy, which is not conducive to reducing the total weight of the hull, which in turn affects the sensitivity of the hull movement, and the sound insulation effect of the engine compartment cover Not very ideal, the area close to the engine working compartment is not suitable as a rest area, which wastes space in the boat

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A manufacturing process for a hull engine compartment cover, the steps of which are:

[0029] S1 hatch cover raw material selection: the base material is made of sheet molding compound, and the density of the sheet molding compound is 812kg / m 3 , the weight percentage of glass fiber in the sheet molding compound is 20%, according to the size of the shadow area of ​​the hatch cover mold, the base material is cut to the size of 60% of the mold projected area, and the protective film on the upper and lower surfaces of the base material is uncovered Lay 5 layers of base materials overlappingly to the center of the mold, and the peripheral side of the mold is designed with mortise and tenon joint groove bumps to fill the local mold cavity too deep;

[0030] S2 hot press molding: the molding machine is pressed down to close the mold for hot press molding, so that the temperature of the upper mold of the mold is controlled at 120-125°C, the temperature of the lower mold of the...

Embodiment 2

[0037] A manufacturing process for a hull engine compartment cover, the steps of which are:

[0038] Selection of raw materials for S1 hatch cover: the base material is made of sheet molding compound, and the density of the sheet molding compound is 1230kg / m 3 , the weight percentage of glass fiber in the sheet molding compound is 25%, according to the shadow area of ​​the hatch cover mold, the base material is cut to the size of 70% of the mold projected area, the protective film on the upper and lower surfaces of the base material is uncovered and Lay 2 layers of base materials overlappingly to the center of the mold, and the peripheral side of the mold is designed with mortise and tenon joint groove bumps to fill the local mold cavity too deep;

[0039] S2 hot press forming: Press down on the molding machine to close the mold for hot press forming, so that the temperature of the upper mold of the mold is controlled at 125-130°C, the temperature of the lower mold of the mold...

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Abstract

A hull engine hood machining and manufacturing process comprises the steps of S1, selection of hood raw materials; S2, hot press molding; S3, demolding of a main body semi-finished product; S4, machining of hood reinforcing ribs; S5, elimination of welding stress; and S6, grinding and polishing to obtain a finished product of the hull engine hood. According to the process, the hood main body is made of light sheet molding compounds pressed into the plate, and the sound insulation effect of the plate body is good; meanwhile, the overall weight is reduced, and then steel reinforcing ribs are connected in a mortise and tenon joint mode; the welding stress is eliminated, and the hood strength is improved; and the service life is prolonged.

Description

technical field [0001] The invention relates to the technical field of ship hatch covers, in particular to a manufacturing process for a ship engine hatch cover. Background technique [0002] Large ships are usually equipped with 1-2 engine working compartments. The engine in the engine working compartment is used as the power of the whole ship, and the noise generated is relatively large. The engine working compartment is used as an exterior shell to isolate the engine from the external environment, especially The engine compartment cover must meet the requirements of aesthetics, light weight, and strong sound insulation. However, the currently used engine compartment covers are heavy, which is not conducive to reducing the total weight of the hull, which in turn affects the sensitivity of the hull movement, and the sound insulation effect of the engine compartment cover It is not very ideal, the area close to the engine working compartment is not suitable as a rest area, w...

Claims

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Application Information

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IPC IPC(8): B29C69/00B29C51/18B29C51/44B29C65/64B29C65/72B29C71/00
CPCB29C69/00B29C51/18B29C51/44B29C65/64B29C65/72B29C71/00B29L2031/749
Inventor 高海全张献
Owner TIANJIN BAO HONGYUAN MACHINERY MFG
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