Novel special high-temperature alloy wire hot rolling process

A high-temperature alloy wire and high-temperature alloy technology, applied in the field of wire material processing, can solve the problems of high production cost of special alloys, difficulty in controlling product quality, and high cost of equipment procurement, and achieve the goal of promoting manufacturing costs, improving the production environment, and increasing the number of wire drawing Effect

Active Publication Date: 2021-06-11
陕西鼎益科技有限公司
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Hot drawing has disadvantages such as high production cost, long production cycle, and large environmental pollution, but it is still the main production process of special alloys at present; cold drawing process has gradually emerged over the years, but there are also high equipment procurement costs, high employee work intensity, Product quality is difficult to control and other shortcomings
[0003] In order to solve the above production problems, especially the production technical problems of high production cost, difficult manufacturing and unstable quality of special alloys, especially the processing of special alloys with larger diameters (φ10.00) to smaller diameters (φ1.00 ) special alloy wire requires multiple production processes, the product surface is easy to scratch and break during processing, and oil mist pollution and dust pollution in the production process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel special high-temperature alloy wire hot rolling process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A new type of special high temperature alloy wire hot rolling process, including the following steps:

[0042] The nickel-based alloy wire blank has a specification of φ10.00mm to remove the water tape in the water tape in the defect 0.05 mm, and the dry cold pull is pulled to φ8.00mm, the tube preheating device is warmed to 350 ° C for 3 min, medium frequency electromagnetic heating The temperature is warmed to 750 ° C for 4 min, high frequency electromagnetic heating temperature rise to 930 ° C for 5 min;

[0043] Three cold rolled, the first cold rolling is a size of φ5.50mm, the second cold rolling is φ3.50mm, the third cold rolling is 2.10 mm, and the heat protection is cooled, and the speed is 15m / s. That is, a nickel-based alloy material having a specification is φ2.10 mm;

[0044] Among them, the cold drawn is composed of 4 linkage-type cold drawing machine devices;

[0045] Pre-heating and heating rate 6 ° C / s, medium heating and late heating temperature rise r...

Embodiment 2

[0049] A new type of special high temperature alloy wire hot rolling process, including the following steps:

[0050]The titanium alloy wire blank is specified from φ8.00mm to remove the water tape strip removal defect 0.03mm, after dry cold pull to φ5.00mm, tube preheating device temperature rise to 400 ° C holding 5 min, medium frequency electromagnetic heating temperature To 700 ° C for 3 min, high-frequency electromagnetic heating temperature rose to 900 ° C for 8 min;

[0051] Three cold rolled, the first cold rolling is 0.50mm, the second cold rolling is 0.00mm, the third cold rolling is 3.40mm size, the heat protection is cooled, and the wire is 15m / s. That is, the specification is a titanium alloy material φ3.40 mm;

[0052] Among them, the cold drawn is composed of 4 linkage-type cold drawing machine devices;

[0053] The pre-heating temperature rise rate is 5 ° C / s, medium heating and late heating temperature rise rate of 8 ° C / s;

[0054] The medium-frequency elec...

Embodiment 3

[0057] A new type of special high temperature alloy wire hot rolling process, including the following steps:

[0058] The nickel-based alloy wire blank has a specification of φ10.00mm to remove the water tape in the water tape in the water tape, which is 0.05mm, passed through dry cold pull to φ8.00mm, tube preheating device to heat up to 300 ° C for 10 min, medium frequency electromagnetic heating Touring to 700 ° C for 10min, high frequency electromagnetic heating temperature rise to 800 ° C for 10 min,

[0059] Three cold rolled, the first cold rolling is a size of φ5.50mm, the second cold rolling is φ3.50mm, the third cold rolling is 2.10 mm, and the heat protection is cooled, and the speed is 15m / s. That is, a nickel-based alloy material having a specification is φ2.10 mm;

[0060] Among them, the cold drawn is composed of 3 linkage-type cold drawing machine devices;

[0061] The pre-heating temperature rise rate of 5 ° C / s, medium heating and late heating temperature ris...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a novel special high-temperature alloy wire hot rolling process, and belongs to the technical field of wire processing. The process comprises the following steps that S1, a special high-temperature alloy bar is subjected to surface pretreatment, and a wire with the specification of phi 8.00-4.00 mm is formed through cold drawing; and S2, the wire obtained in step S1 is sequentially subjected to early-stage heating, middle-stage heating and later-stage heating treatment, then cold rolling is carried out multiple times, cooling is carried out in the cold rolling process, and after the wire is subjected to cold rolling to a certain specification, wire winding is carried out to obtain the novel special high-temperature alloy wire. The process provided by the invention is high in production efficiency, low in process control difficulty, excellent in product quality and low in manufacturing cost.

Description

Technical field [0001] The present invention belongs to the field of wire processing technology, and more particularly to a new type of special high temperature alloy wire material hot rolling process. Background technique [0002] When various metal wire bars, especially high-tensile strength, high-hardness special alloy ribs, mainly mainly in traditional hot tiles and cold drawing process in recent years. The hot tiles have a high production cost, long production cycle, and a large amount of environmental pollution, but this is still the main production process of special alloys; the cold drawing process has gradually emerged, but there is also high equipment procurement cost, and the employee work strength, The product quality is difficult to control. [0003] In order to solve the above production challenge, especially the production cost of the special alloy, the production technology problem of manufacturing difficulty, quality is unstable, especially for large diameter (φ1...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04
CPCB21C37/047Y02P70/10
Inventor 葛强刘少辉
Owner 陕西鼎益科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products