Super wear-resistant rubber, preparation method and crawler belt

A super wear-resistant, production method technology, applied in the preparation method and track, super wear-resistant rubber field, can solve the problems of short life, etc., to achieve the effect of prolonging the service life, improving the wear resistance of rubber, and fully vulcanized

Pending Publication Date: 2021-06-18
JIANGSU XCMG CONSTR MASCH RES INST LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the deficiencies in the prior art, the present invention provides a super wear-resistant rubber, a preparation metho

Method used

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  • Super wear-resistant rubber, preparation method and crawler belt

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Effect test

Embodiment 1

[0047] The super wear-resistant rubber of this embodiment comprises: raw rubber is made up of 70 parts of natural rubber and 30 parts of styrene-butadiene rubber; vulcanization accelerator is 2 parts of TMTD; 3 parts of magnesium oxide; 4 parts of zinc oxide; 1 part of stearic acid; antioxidant RD2 40 parts of carbon black N220; 20 parts of surface modified nano-diamond; 1 part of graphene; 1.5 parts of antiscorch agent CTP; 1 part of light stabilizer PDS; portion composition.

[0048] Adopt present embodiment raw material to operate rubber product according to the following sequence:

[0049] Preparation of ingredients: Zinc oxide, magnesium oxide, anti-aging agents RD, AW, anti-scorch agent CTP, stearic acid are pulverized and dried, then sieved, weighed in proportion and stirred evenly to form mixture A1;

[0050] Mastication: Adjust the speed ratio of the front and rear rollers of the open mill to 1:1.3, adjust the roller distance of the open mill to 1mm, add natural rubb...

Embodiment 2

[0054] The raw materials of this embodiment include: raw rubber consisting of 60 parts of natural rubber and 40 parts of butadiene rubber; vulcanization accelerator consisting of 2 parts of sulfur powder and TMTD; 2 parts of magnesium oxide, 2 parts of zinc oxide, 1.5 parts of stearic acid, The anti-aging agent is composed of 2.5 parts each of NMB and DFC-34; 30 parts of carbon black N121, 30 parts of surface-modified nano-diamond, 2 parts of graphene, 1 part of anti-scorch agent CTP, 1 part of light stabilizer PDS, and flame retardant. Composed of 1 part each of antimony oxide and chlorinated paraffin.

[0055] The corresponding preparation method is as follows:

[0056] Preparation of ingredients: Zinc oxide, magnesium oxide, anti-aging agent NMB, DFC-34, anti-scorch agent CTP, stearic acid are pulverized and dried, then sieved, weighed in proportion and stirred evenly to form mixture A2;

[0057] Mastication: adjust the speed ratio of the front and rear rollers of the open...

Embodiment 3

[0061] The super wear-resistant rubber of this embodiment comprises: raw rubber is made up of 50 parts of natural rubber, 30 parts of styrene-butadiene rubber, and 20 parts of butadiene rubber, and the vulcanization accelerator is made up of sulfur powder, DCP and TMTD respectively; 3 parts of zinc oxide, 2 parts of stearic acid, anti-aging agent consisting of 2 parts of RD, AW and NMB, 40 parts of carbon black N330, 20 parts of surface modified nano-diamond, 4 parts of graphene, 2 parts of anti-scorch agent CTP 2 parts, light stabilizer PDS 2 parts, flame retardant consists of antimony trioxide, chlorinated paraffin each 1.5 parts.

[0062] The corresponding preparation method operates in the following order:

[0063] Preparation of ingredients: Zinc oxide, magnesium oxide, anti-aging agents RD, AW, NMB, anti-scorch agent CTP, stearic acid are pulverized and dried, then sieved, weighed in proportion and stirred evenly to form mixture A3;

[0064] Mastication: adjust the fron...

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Abstract

The invention discloses super wear-resistant rubber, a preparation method and a crawler belt. The super wear-resistant rubber is prepared from the following basic materials in parts by weight: 100 parts of raw rubber, 2-5 parts of a vulcanization accelerator, 2-4 parts of magnesium oxide, 2-4 parts of zinc oxide, 1-2 parts of stearic acid, 3-6 parts of an anti-aging agent, 30-60 parts of carbon black, 10-30 parts of surface modified nano-diamond, 0.5-4 parts of graphene, 0.5-2 parts of a scorch retarder CTP, 0.5-2 parts of a light stabilizer, and 1-3 parts of a flame retardant. Through different raw rubber components and addition of the anti-aging agent, the scorch retarder, the flame retardant, the carbon black, the surface modified diamond, the graphene, the light stabilizer and the like, the wear resistance of the rubber is improved, and the service life of the rubber is prolonged; during actual use, the components and the proportion of the raw rubber and the proportion of the compounding agent can be adjusted according to actual requirements, so that the use requirements of different public products are met; the vulcanization accelerator, the magnesium oxide, the zinc oxide, the stearic acid and the like promote the vulcanization process of the rubber, so that the vulcanization of the rubber is more sufficient, different production methods are adopted for raw rubber with different components, and the requirement for wear resistance of the rubber is met.

Description

technical field [0001] The invention relates to the technical field of rubber products, in particular to a super wear-resistant rubber, a preparation method and a track. Background technique [0002] Rubber track is a composite product made of rubber and metal or fiber materials. It is a new type of walking part that spans machinery and rubber and is developed to simulate metal tracks. It has the advantages of no damage to the road surface, small grounding specific pressure, good wetland passability, small vibration, low noise, fast speed, reduced overall weight, and good corrosion resistance. It is used in construction machinery, construction machinery, agricultural machinery, and garden machinery. The proportion of applications continues to increase. However, the rubber track is still a vulnerable part at present. The service life of the most advanced products at home and abroad is only 10,000km. For the rubber track with a load capacity of more than 15 tons, early wear i...

Claims

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Application Information

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IPC IPC(8): C08L7/00C08L9/06C08L9/00C08K13/06C08K3/04C08K3/22C08K5/09B29B7/00
CPCC08L7/00B29B7/005C08K2201/011C08K2003/222C08K2003/2296C08K2201/014C08L2205/03C08L2205/035C08L2205/02C08L9/06C08K13/06C08K3/04C08K3/042C08K3/22C08K5/09C08L9/00
Inventor 朱鹏霄李毅陈波
Owner JIANGSU XCMG CONSTR MASCH RES INST LTD
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