Design of full-automatic forging line robot for transferring and conveying hot forgings

A fully automated, robotic technology, applied in heating/cooling equipment, forging/pressing/hammering machinery, manufacturing tools, etc., to solve problems such as high failure rate, low conveyor belt positioning accuracy, and inflexible operation

A fully automated, robotic technology, applied in heating/cooling equipment, forging/pressing/hammering machinery, manufacturing tools, etc., to solve problems such as high failure rate, low conveyor belt positioning accuracy, and inflexible operation

CN113118366APending Publication Date: 2021-07-16BEIJING RES INST OF MECHANICAL&ELECTRICAL TECH

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  • Design of full-automatic forging line robot for transferring and conveying hot forgings
  • Design of full-automatic forging line robot for transferring and conveying hot forgings
  • Design of full-automatic forging line robot for transferring and conveying hot forgings

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] In this example figure 1 It is the general plan of the transfer and transportation of hot forgings by robots in a fully automatic forging line. The whole line includes 8 forging equipments, namely intermediate frequency furnace (1), descaling device (2), roll forging machine (5), roll forging machine operator ( 6), 10,000-ton hot die forging press (11), trimming press (16), twist press (21), calibration press (25); 8 robots, namely R1 operation robot (3), R2 operation Robot (7), R3 operation robot (10), R4 spray lubrication robot (12), R5 operation robot (13), R6 multifunctional robot (17), R7 operation robot (22), R8 operation robot (26); 4 Taichung transfer table is 1# transfer table (9), 2# transfer table (15), 3# transfer table (20) and 4# transfer table (23); the cooling pool includes R1 robot a cooling pool ( 4), R2 robot b cooling pool (8), R5 robot c cooling pool (14), R6 robot d cooling pool (18'), R7 robot e cooling pool (24).

[0013] Transfer and conveying...

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Abstract

The invention discloses a design of a full-automatic forging line robot for transferring and conveying hot forgings. A production line mainly comprises eight forging devices, eight robots, four transfer tables and five cooling pools, wherein hot bars are fully automatically transferred and conveyed between the forging devices according to different stations through the robots by means of the transfer tables; an R2 robot is in direct butt joint with a roll forging hand; and an R7 robot takes the forgings and flashes. The design is capable of transferring and conveying front axles and crankshafts; and the transfer table capable of accurately positioning and detecting incoming materials is adopted in the whole line, and the bus control mode is adopted to realize full-automatic production in the whole line, so that the production efficiency is high, and the failure rate is low.

Description

technical field [0001] The invention relates to the design of the transfer and transportation of hot forgings by a robot in a fully automatic forging line, and is especially applied to the field of forging without requiring personnel to participate in the whole process. Fully automated production process with automatic transfer and conveying. Background technique [0002] With the deepening of industrial transfer and the development of my country's high-end equipment manufacturing industry, some domestic forging enterprises have made great progress in forging technology, forging equipment level and forging ability by absorbing imported technology, strengthening R&D cooperation and technology accumulation. The current domestic forging (front axle and crankshaft) production line basically continues the German technology in the 1980s. This technology has the following three defects in full automation: 1) The use of hot die forging hands and conveyor belts for forgings handling ...

Claims

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Application Information

Patent Timeline
16 Jul 2021
Publication
CN113118366A
IPC
B21J13/10; B21K29/00
CPC
B21J13/10; B21K29/00
Inventors
姚宏亮; 刘庆生