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Bottled liquid detection system and method

A technology for bottled liquids and detection systems, applied in sorting and other directions, can solve problems such as poor repeatability, poor working environment, and strong subjectivity

Pending Publication Date: 2021-08-20
山东山科世鑫科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The speed is slow and the detection efficiency is low. One light inspector can only detect 200-400 bottles per hour. In order to match the production speed of the production line, multiple people are required to perform detection at the same time; and the detected bottles are placed on the production line again When the position is difficult to grasp accurately, it will affect the quality of the subsequent operation of the bottle
[0005] 2. Low precision, strong subjectivity, and poor repeatability. Generally, the minimum detection accuracy of the human eye is 50-60 microns, and the detection results of the same product are inconsistent when repeated manual inspections, resulting in quality risks
[0006] 3. The rate of missed detection and false detection is high, and products containing impurities are often regarded as genuine products or genuine products are misjudged as defective products
[0007] 4. The use of manual inspection also requires higher requirements for the visual recognition proficiency of inspection operators. When workers frequently repeat the same inspection actions, it is easy to generate operational fatigue, and the resulting inspection error rate is usually high; in addition, The labor intensity is high and the working environment is poor, which has a great impact on the vision of the light inspection machine personnel, and the manual non-stop handling and turning of products has caused great damage to the workers' hand joints and arms, seriously affecting the occupational health of personnel

Method used

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  • Bottled liquid detection system and method

Examples

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Embodiment 1

[0046] like figure 1 As shown, the present invention provides a bottled liquid detection system, which includes: a bottle body visual recognition device 200, a bottle body online shaking device 300, a bottle body visual identification device 200, a bottle body online shaking device 300, and a bottle body visual identification device 200, which are arranged in sequence according to the one-way material transport direction of the conveyor belt and are respectively electrically connected to the controller 100. White sediment detection device 400, bottle black sediment detection device 500 and bottle body rejection device 600; the bottle body visual recognition device 200 is used to identify the shape of the bottle body; the bottle body online shaking device 300 is based on the identified The shape of the bottle is selected to be equipped with a suitable handle, and is used to grab and shake the bottle; the bottle white sediment detection device 400 is used to detect whether there ...

Embodiment 2

[0057] This embodiment further provides a bottled liquid detection method on the basis of Embodiment 1, said method comprising the following steps:

[0058] Step 1: The bottle body visual recognition device recognizes the shape of the bottle body, and visually displays the number of the handle corresponding to the shape of the bottle body through the controller;

[0059] Step 2: According to the displayed number of the gripper, install the corresponding gripper for the online shaking device of the bottle;

[0060] Step 3: Start the production line, and the bottle body on-line shaking device shakes the bottles placed on the production line in sequence;

[0061] Step 4: The device for detecting white sediment in the bottle detects whether there is white sediment in the shaken bottle, and feeds back the trigger time when the white sediment is detected to the controller;

[0062] Step 5: the black sediment detection device in the bottle detects whether there is black sediment in ...

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Abstract

The invention provides a bottled liquid detection system and method so as to replace manual bottle shaking operation and provide a hardware operation basis for on-line automatic impurity detection of a bottle body. The system structurally comprises a bottle body visual recognition device, a bottle body online shaking device, a bottle body white precipitate detection device, a bottle body black precipitate detection device and a bottle body removing device which are sequentially arranged in the one-way logistics conveying direction of a conveying belt and electrically connected with a controller. The method comprises the steps that the shapes of bottle bodies are recognized, and the numbers of grippers are visually displayed; the corresponding grippers are installed; the bottle bodies placed on a production line are shaken in sequence; a bottle body white precipitate detection device is used for detecting white precipitates; a bottle body black precipitate detection device is used for detecting black precipitates; a controller sends an action triggering signal to a bottle body removing device; and the bottle body removing device acts to remove the bottle bodies which are detected to have the white precipitates and / or the black precipitates. According to the invention, the technical problem of automatic bottle impurity detection is solved.

Description

technical field [0001] The invention relates to the technical field of automatic production of alcoholic beverages, in particular to a bottled liquid detection system and method. Background technique [0002] Liquor, beverages and other bottled liquids will inevitably encounter the situation that foreign matter settles to the bottom of the bottle during the light inspection process of foreign matter detection. Since the light inspection can only detect the liquid inside the bottle body, this makes it impossible to detect foreign matter at the bottom. It makes the inspection fail and the outflow of unqualified products. Furthermore, the automatic production line of alcoholic beverages in the prior art usually relies on visual inspection to detect whether the bottle contains impurities. Shake the wine bottle by hand and then rely on the naked eye to identify whether there are suspended foreign objects in the bottle. The manual light inspection method cannot guarantee product...

Claims

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Application Information

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IPC IPC(8): B07C5/34B07C5/342B07C5/36B07C5/02
CPCB07C5/3408B07C5/3422B07C5/36B07C5/02
Inventor 邱化冬李智姜启升鲍文爽李龙邹伯昌
Owner 山东山科世鑫科技有限公司
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