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Non-preheating welding method of 750MPa-grade high-strength steel medium-thickness plate for hydraulic support

A hydraulic support and welding method technology, applied in welding equipment, welding accessories, arc welding equipment, etc., can solve the problems of poor welding stability, poor welding restraint, impractical application, etc., achieve low tensile strength, reduce welding cracks, Effect of reducing defects such as welding cracks

Active Publication Date: 2021-08-20
ZHENGZHOU COAL MINING MACHINERY GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, although some Q690 steel plate welding methods without preheating have been developed in the industry, they are generally applied to medium and thin steel plates with a thickness of less than 30mm. However, the thicker the plate, the worse the welding restraint. The preheating welding method is applied to thick plates with a thickness of 35-50mm, which is very prone to defects such as cold cracks, hot cracks, and lack of fusion, which makes it impossible to be practically applied. Due to the disadvantages of high cost, unstable performance, and poor welding stability, etc., The above-mentioned non-preheating welding method has not been promoted in the industry
[0004] The medium-thick steel plate with a tensile strength of 750MPa is similar to Q690 in composition, and its weldability is poor when it is applied to a multi-box structure with concentrated weld seams and large restraint stress in hydraulic supports, and it is difficult to weld without preheating. In the industry, the research on the welding process of the medium and thick plates of this steel plate is even blank

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  • Non-preheating welding method of 750MPa-grade high-strength steel medium-thickness plate for hydraulic support
  • Non-preheating welding method of 750MPa-grade high-strength steel medium-thickness plate for hydraulic support

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Embodiment Construction

[0025] The technical solutions of the present invention will be described in further detail below through specific implementation methods.

[0026] A method for welding without preheating a 750MPa grade high-strength steel plate for a hydraulic support, wherein the 750MPa grade high-strength steel plate refers to a low-carbon, thermomechanically rolled low-alloy high-strength steel plate with a thickness of 20-50 mm, Include the following steps:

[0027] (1) Assemble the parts into hydraulic support structural components, control the depth tolerance of the groove weld to be no more than 2mm, the angle tolerance of the groove weld to be no more than 2°, and the assembly gap of the fillet weld to be no more than 2mm;

[0028] (2) Carry out manual spot welding on each weld seam of the assembled hydraulic support structural components, using ER50-6 φ1.2mm solid core welding wire, using 80% Ar and 20% CO 2 Mixed gas protection, welding parameters: welding current 260-280A, arc vol...

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Abstract

The invention provides a non-preheating welding method of a 750MPa-grade high-strength steel medium-thickness plate for a hydraulic support. The non-preheating welding method comprises the following steps: assembling parts into a hydraulic support structural part assembly; carrying out manual tack welding on all welding seams of the assembled hydraulic support structural part assembly; carrying out manual overall backing welding on the hydraulic support structural part assembly subjected to manual tack welding; carrying out overall backing welding on the hydraulic support structural part assembly subjected to manual overall backing welding through a welding robot; and carrying out filling welding and cosmetic welding on the hydraulic support structural part assembly subjected to overall backing welding through the welding robot one welding bead after the other through the welding robot. The non-preheating welding method of the 750MPa-grade high-strength steel medium-thickness plate for the pressing support has the advantages that the design is scientific, the preheating step is not needed, the welding quality can be guaranteed, and application and popularization are easy.

Description

technical field [0001] The invention relates to a welding method for a structural part for a hydraulic support, in particular to a non-preheating welding method for a 750MPa grade high-strength steel plate for a hydraulic support. Background technique [0002] As the main support equipment in fully mechanized mining equipment in coal mines, hydraulic supports have high requirements for pressure resistance and corrosion resistance due to the harsh underground service conditions. The structural parts of the hydraulic support are mainly composed of medium-thick plates of low-alloy high-strength steel. The thickness of the medium-thick plates is generally 20-50mm. These structural parts generally adopt a box-shaped structure, which has low assembly accuracy, large welding volume, and high material strength. , poor weldability, and high welding restraint. [0003] The strength grades of steel used for traditional hydraulic support structural parts are: Q355, Q460, Q550, Q690 and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/32
CPCB23K9/16B23K9/32
Inventor 孟贺超李福永兰志宇刘晟郭玉坤凡乃峰段青辰赵胜云卢君
Owner ZHENGZHOU COAL MINING MACHINERY GRP
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