Intelligent smelting system and operation method thereof

A smelting operation and intelligent technology, applied in foundry workshops, metal processing equipment, manufacturing tools, etc., can solve problems such as low efficiency, poor working environment, and high risk, and achieve the goals of ensuring operation safety, shortening the pouring process, and reducing labor intensity Effect

Pending Publication Date: 2021-10-22
烟台冰轮智能机械科技有限公司 +1
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide an intelligent smelting system and its operation method, which has the advantages of environmental protection, no smoke and dust, and high efficiency, and solves the problem that the traditional smelting and pouring process requires people to control the driving to lift the molten iron ladle back and forth to transfer the molten iron at high altitude. Problems with homework, heavy physical labor, poor working environment, high risk, low efficiency, etc.

Method used

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  • Intelligent smelting system and operation method thereof
  • Intelligent smelting system and operation method thereof
  • Intelligent smelting system and operation method thereof

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Embodiment Construction

[0046] See Figure 1-3The present invention provides a technical solution: an intelligent smelting operation method, including the following steps:

[0047] S1, smelting: slagm → furnace front slag → toll plate → iron water bag (oven) → furnace out of iron → sphericalization (spheroidization station) → post-tilt 渣 (扒 位) → Automatic pouring → back iron water bag (烤 器)

[0048] A,: Stove (electric furnace one, electric furnace 2), spheroid station, oven, 渣 位 位 位 位 位 位 形 位 位 形 位 位 形 形 位 位 位 位 位 位 形

[0049] B,: The stove and the spheroidization station, the oven, the slag position, and the pouring line can be provided on both sides.

[0050] S2, transfer: Use the sneaked AGV transport sand type, casting, logistics direction as follows: Core station → furnace front buffer → Pouring station → cooling zone → Turn box machine → cooling area (empty tray) → Core station ( Empty tray) uses AGV, by modifying the software, you can change the site logistics route and direction, and effectively ...

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Abstract

The invention discloses an intelligent smelting system and an operation method thereof, and relates to the technical field of casting. The system comprises AGV transfer equipment, automatic pouring equipment, automatic box pressing equipment, a spheroidizing baking ladle, automatic box turning equipment, casting head removing equipment, shakeout equipment, shot blasting equipment and power and free equipment. The interior of the automatic pouring equipment comprises a barrel-shaped pouring ladle, a tilting mechanism, a transverse moving mechanism, a lifting mechanism, a pouring vehicle body, a rail system, a control and operation system, a safety system and a cable device, and the interior of the automatic box pressing equipment comprises a stand column, a cross beam, a lifting mechanism, a box pressing mechanism, a transverse moving mechanism and a lifting and transverse moving driving mechanism. The production area is compactly arranged, so that equipment is reasonably arranged, the number of production equipment can be reduced, the process route can be shortened, and the requirements of efficiency improvement, cost reduction and environment-friendly production are met.

Description

Technical field [0001] The present invention relates to the field of casting techniques, in particular a smart smelting system and a method of operating. Background technique [0002] With the continuous development of the machinery manufacturing, the foundry industry that has obtained rough, semi-finished products and finished products has entered the rapid development period. Green, efficient, energy-saving, environmental protection, safety, etc. have become the future development direction of casting enterprises, melting pouring, box cleaning as a key process of casting production. It must also meet the requirements of the above-mentioned foundry development. [0003] The production of scale casting enterprises is generally equipped with an automated production line, which can be mass-produced on large-scale mass production. The melting casting process is achieved by melting → out of iron → insulation → transport → casting, the entire process requires people to control driving...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D47/02
CPCB22D47/02
Inventor 李增群姜华夏徐向阳王琳琳
Owner 烟台冰轮智能机械科技有限公司
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