Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for cladding metal entities on mesh module by means of wires

A cladding metal and mesh technology, applied in the field of additive manufacturing, can solve the problems of low energy density, difficult forming, low arc energy density, etc., and achieve the effect of strong directivity, high energy density, and precise control

Active Publication Date: 2021-11-05
浙江智熔增材制造技术有限公司
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The main problem of laser coaxial powder feeding is that the powder particles will remain inside the mesh assembly during forming, which is difficult to clean. At the same time, the energy density of the laser coaxial powder feeding process is low, and the surface tension of the molten metal formed after the powder material is melted is relatively high. Large, easy to gather into drops, difficult to spread out to form a flat and effective molten pool, and difficult to form
[0009] The arc fuse avoids the harm caused by powder due to the use of wire forming, but because the arc energy density is low and the arc has the characteristics of arc discharge, and the surface of the metal mesh module is not smooth, the discharge electrode is easy to fall on the mesh module. Occurs between the wire or tungsten electrode, which burns the metal mesh itself, making it difficult to form

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for cladding metal entities on mesh module by means of wires
  • Method for cladding metal entities on mesh module by means of wires
  • Method for cladding metal entities on mesh module by means of wires

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A method for cladding a metal entity with wire on a mesh module, comprising the following steps:

[0038] (1) if Figure 7 As shown, the multi-layer metal mesh is stacked together to form a mesh module, the mesh module is placed between two plugs and the mesh module and the two plugs are fixedly connected together;

[0039] (2) Put the mesh module and the two plugs into the vacuum chamber for additive manufacturing, so that the axis of the mesh module and the horizontal plane form an angle of 30°, and then make the vacuum chamber reach a vacuum working state;

[0040] (3) if Figure 8 , Figure 9 and Figure 10 As shown in Fig. 1, move the workbench for additive manufacturing and adjust the wire feeding length, so that the lower plug and the wire end of the two plugs are aligned with the electron beam, and then the beam is turned on to melt the fed wire. Wire, then close the beam, pull the wire away from the surface of the cladding metal, and complete the cladding f...

Embodiment 2

[0048] A method for cladding a metal entity with wire on a mesh module, comprising the following steps:

[0049] (1) if Figure 7As shown, the multi-layer metal mesh is stacked together to form a mesh module, the mesh module is placed between two plugs and the mesh module and the two plugs are fixedly connected together;

[0050] (2) Put the mesh module and the two plugs into the vacuum chamber for additive manufacturing, so that the axis of the mesh module and the horizontal plane form an angle of 45°, and then make the vacuum chamber reach a vacuum working state;

[0051] (3) if Figure 8 , Figure 9 and Figure 10 As shown in Fig. 1, move the workbench for additive manufacturing and adjust the wire feeding length, so that the lower plug and the wire end of the two plugs are aligned with the electron beam, and then the beam is turned on to melt the fed wire. Wire, then close the beam, pull the wire away from the surface of the cladding metal, and complete the cladding fo...

Embodiment 3

[0059] A method for cladding a metal entity with wire on a mesh module, comprising the following steps:

[0060] (1) if Figure 7 As shown, the multi-layer metal mesh is stacked together to form a mesh module, the mesh module is placed between two plugs and the mesh module and the two plugs are fixedly connected together;

[0061] (2) Put the mesh module and the two plugs into the vacuum chamber for additive manufacturing, so that the axis of the mesh module and the horizontal plane form an angle of 60°, and then make the vacuum chamber reach a vacuum working state;

[0062] (3) if Figure 8 , Figure 9 and Figure 10 As shown in Fig. 1, move the workbench for additive manufacturing and adjust the wire feeding length, so that the lower plug and the wire end of the two plugs are aligned with the electron beam, and then the beam is turned on to melt the fed wire. Wire, then close the beam, pull the wire away from the surface of the cladding metal, and complete the cladding f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

In the wire additive forming process, by means of the excellent characteristics of high energy density, high directivity and accurate control of an electron beam machining heat source, energy distribution of electron beams on the surface of original cladding metal and the surface of a mesh module can be accurately controlled through control of the inclination angle of the mesh module in a vertical plane and control of heat input and the feeding number of wires, and the original mesh and a catalyst coating structure thereof are not damaged while the molten metal liquid and the mesh module are metallurgically bonded. The method comprises the steps that the mesh module is arranged between two plugs, and the mesh module and the two plugs are fixedly connected together; the wires are melted to complete a cladding metal entity of a layer of metal mesh; accumulating and cladding of the metal entities are performed layer by layer until the mesh module and the two plugs are connected into an integrated mesh assembly; and the two plugs of the mesh assembly are removed, then the metal entities formed through cladding are machined to be in the needed size, and cladding of the metal entities on the mesh module is completed.

Description

technical field [0001] The invention relates to the technical field of additive manufacturing, in particular to a method for cladding metal entities on mesh modules with wire materials. Background technique [0002] In the chemical industry, various catalysts are commonly used to increase the reaction efficiency during chemical reactions. The catalytic effect of the catalyst is directly related to the contact surface between the catalyst and the solution to be reacted. In order to improve the actual use efficiency of the catalyst, the catalyst is often attached to the metal mesh structure in the form of coating, and stacked together layer by layer. When the solution to be reacted flows through the multi-layer mesh structure, it can play a good role in catalysis. Effect. In practical applications, the metal mesh with the catalyst attached is usually fixed in the pipeline, and the solution to be reacted quickly passes through the mesh assembly formed by stacking the metal mes...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K15/00B23K15/06
CPCB23K15/0086B23K15/0006B23K15/06B23K15/0033Y02P10/25
Inventor 郭光耀穆成成李晋炜马新年周子军
Owner 浙江智熔增材制造技术有限公司