Surface roughening method of thin-wall metal shell implanted into human body

A metal shell and surface roughening technology, applied in the field of medical devices, can solve the problems of affecting the assembly and welding of the shell, easy intrusion of strong acid or high-speed sand into the boundary, and difficulty in ensuring product consistency, so as to ensure biocompatibility. and structural reliability, reliable structural strength, and the effect of reducing processing links

Active Publication Date: 2021-11-09
丹源医学科技(杭州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010]At the same time, thin-walled parts with a thickness of 0.1-0.5mm have poor rigidity, and sandblasting on them will easily warp and deform the parts, resulting in residual stress. Affects the assembly fit and weld seal of the shell
[0011]If the part only needs to be roughened on the local surface, the above two methods need to use additional means to protect the unprocessed surface, which complicates the entire machining process , and strong acid or high-speed sand easily invades the interface to make the boundary blurred, and the product consistency is not easy to guarantee

Method used

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  • Surface roughening method of thin-wall metal shell implanted into human body
  • Surface roughening method of thin-wall metal shell implanted into human body
  • Surface roughening method of thin-wall metal shell implanted into human body

Examples

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Effect test

Embodiment 1

[0050] Such as Figure 4 As shown, a method for roughening the surface of a thin-walled metal shell implanted in a human body comprises the following steps:

[0051] (1) The metal shell is obtained by stamping and forming, and the metal surface to be treated is cleaned to remove oil stains and impurities on the surface.

[0052] The material of the metal shell is pure titanium TA1, and the cleaning method is as follows: soak the shell in a cleaning agent and treat it with ultrasonic waves for 2 minutes, take it out, and dry it naturally; the cleaning agent is anhydrous isopropanol.

[0053] (2) Fix the metal shell to the processing table, set the processing area, adjust the laser process parameters, focus on the surface to be processed, start the laser to scan the metal surface, make the surface roughen, and cool naturally.

[0054] Laser process parameters: power 10W, scanning speed 100mm / s, scanning frequency 100kHz, spot diameter about 0.01mm. The surface roughness of the...

Embodiment 2

[0058] A method for roughening the surface of a thin-walled metal shell implanted in a human body, comprising the following steps:

[0059] (1) The metal shell is obtained by stamping and forming, and the metal surface to be treated is cleaned to remove oil stains and impurities on the surface.

[0060] The material of the metal shell is titanium alloy TC4; the cleaning method is as follows: soak the shell in the cleaning agent and ultrasonically treat it for 4 minutes, take it out, and dry it naturally; the cleaning agent is absolute alcohol.

[0061] (2) Fix the metal shell to the processing table, set the processing area, adjust the laser process parameters, focus on the surface to be processed, start the laser to scan the metal surface, make the surface roughen, and cool naturally.

[0062] Laser process parameters: power 50W, scanning speed 250mm / s, scanning frequency 80kHz, spot diameter about 0.01mm. The surface roughness of the shell after laser treatment is Ra1.2um. ...

Embodiment 3

[0066] A method for roughening the surface of a thin-walled metal shell implanted in a human body, comprising the following steps:

[0067] (1) The metal shell is obtained by stamping and forming, and the metal surface to be treated is cleaned to remove oil stains and impurities on the surface.

[0068] The material of the metal shell is stainless steel 316L; the cleaning method is as follows: soak the shell in the cleaning agent and ultrasonically treat it for 2 minutes, take it out, and dry it naturally; the cleaning agent is 75% medical alcohol.

[0069] (2) Fix the metal shell to the processing table, set the processing area, adjust the laser process parameters, focus on the surface to be processed, start the laser to scan the metal surface, make the surface roughen, and cool naturally.

[0070] Laser process parameters: power 100W, scanning speed 800mm / s, scanning frequency 50kHz, spot diameter about 0.01mm. The surface roughness of the shell after laser treatment is Ra2...

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Abstract

The invention discloses a surface roughening method of a thin-wall metal shell implanted into a human body, and belongs to the technical field of medical instruments. The method comprises the following steps that (1), punch forming is carried out to obtain a metal shell, the surface of the metal shell is washed, and oil stains and impurities on the surface are removed; (2), the metal shell is fixed to a machining table, the to-be-roughened metal surface is set as a machining area, laser technological parameters are adjusted, the to-be-roughened surface is focused, a laser is started to scan the to-be-roughened metal surface, a roughening effect is generated on the metal surface, and natural cooling is conducted; (3), the metal surface subjected to laser treatment is scrubbed with citric acid, and oxide particles generated in the laser treatment process are removed; and (4), the metal surface is washed with water, the residual citric acid is removed, and the metal surface is naturally aired. By the utilization of the method, personal danger to operators in the surface treatment process can be avoided, unexpected foreign substance residues are avoided, the structural strength of parts is not changed, and the biocompatibility and the structural reliability of materials can be ensured.

Description

technical field [0001] The invention belongs to the technical field of medical devices, in particular to a method for roughening the surface of a thin-walled metal shell implanted into a human body. Background technique [0002] An implantable cardiac pacemaker is an electronic therapy device that is implanted in the patient's body for a long time. The pulse generator sends out electric pulses powered by batteries, and through the conduction of wire electrodes, it stimulates the myocardium in contact with the electrodes, making the heart Excitement and contraction, so as to achieve the purpose of treating cardiac dysfunction caused by certain arrhythmias. As a long-term implant, the pulse generator needs to work in the human tissue fluid environment for 8-20 years, and its long-term biocompatibility, long-term structural reliability and long-term electrical continuity are crucial. [0003] The pulse generator of an implantable cardiac pacemaker generally consists of two par...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/16B23K26/352B23P15/00
CPCB23P15/00B23K26/3584B23K26/16
Inventor 程灿盛建华俞佳威高梅陈正栋
Owner 丹源医学科技(杭州)有限公司
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