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Composite process of transparent non-slip carpet

A composite process and transparent technology, applied in household components, applications, household appliances, etc., can solve the problems of high and low temperature changes, non-wear resistance, easy deformation, etc., and achieve the effect of clear texture, good anti-slip and smooth performance

Active Publication Date: 2021-11-30
HAINING SHUTAN CARRET TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Main disadvantages: strong smell, not wear-resistant, it will fall off when it meets water, the ground is full of powder, and even latex sticks to the floor
[0005] 3. TPR compounding: White TPR is compounded on the carpet, and the milky white TPR is extruded by a casting machine and directly compounded on the carpet surface. Since TPR is rich in calcium carbonate powder, the extrusion is smooth, and the width of the carpet surface is almost fixed, but the edge is wrapped Easy to warp corners, too much calcium carbonate powder thermal expansion and cold contraction is relatively obvious, high and low temperature changes, easy to deform, mainly because it cannot be wide, and the blanket surface is easy to wrinkle if it is more than 2m
[0007] 5. Silica gel composite: the material is transparent, clean, strong adsorption, does not contain calcium carbonate powder, but due to the technical problems of the composite material, the surface silica gel is not wear-resistant, and the bottom is easily deformed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Composite process of transparent non-slip carpet
  • Composite process of transparent non-slip carpet
  • Composite process of transparent non-slip carpet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Embodiment 1: in combination with figure 1 , 2 Shown in and 3, a composite process of a transparent anti-slip carpet, the transparent anti-slip carpet is composed of a fabric layer and a TPE layer, the fabric layer is made of wool material, and the TPE layer is made of 85% styrene-butadiene oxide Composed of block copolymer and 15% polypropylene, it is compounded by a thin casting compound machine. The specific steps are as follows,

[0036] First, preheat the screw 1, the metal interface 2 and the mold 3 in the main machine. The screw 3 includes 9 heating zones, where the heating zone A is preheated to 100°C, the heating zone B is preheated to 120°C, and the heating zone C is preheated to 150°C, heating zone D is preheated to 180°C, heating zone E~I is preheated to 195°C; the interface 2 is preheated to 195°C; the mold 3 includes 15 heating zones, of which the first The preheating temperature of the 5th heating zone and the 11th to 15th heating zone is 195°C, and the...

Embodiment 2

[0042] Embodiment 2: the composite process of the second kind of transparent anti-slip carpet, the transparent anti-slip carpet is composed of a fabric layer and a TPE layer, the fabric layer is made of polyester material, and the TPE layer is made of 82% styrene-butadiene oxide Composed of block copolymer and 18% polypropylene, it is compounded by a thin casting compound machine. The specific steps are as follows,

[0043] First, preheat the screw 1, metal interface 2 and mold 3 in the host, and the whole preheating time is 58 minutes; while preheating the screw 1, interface 2 and mold 3 in the host, preheat the TPE material of transparent particles To 68 ℃ to remove the water vapor on the surface.

[0044] At the same time, the fabric layer enters between the rubber stick 5 and the embossing stick 6 after passing through the feeding device 10. At this time, the mold 3 is synchronously moved to the top of the rubber stick 5 and the embossing stick 6, and the TPE in the mold 3...

Embodiment 3

[0046] Embodiment 3: the composite process of the third kind of transparent anti-slip carpet, the transparent anti-slip carpet is formed by composite of fabric layer and TPE layer, and fabric layer adopts nylon material, and described TPE layer is made of 86% styrene-butadiene oxide Composed of block copolymer and 14% polypropylene, it is compounded by a thin tape casting compound machine. The specific steps are as follows,

[0047] First, preheat the screw 1, metal interface 2 and mold 3 in the host, and the whole preheating time is 62 minutes; while preheating the screw 1, interface 2 and mold 3 in the host, preheat the TPE material of transparent particles To 70 ℃ to remove the water vapor on the surface.

[0048] At the same time, the fabric layer enters between the rubber stick 5 and the embossing stick 6 after passing through the feeding device 10. At this time, the mold 3 is synchronously moved to the top of the rubber stick 5 and the embossing stick 6, and the TPE in t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a composite process of a transparent non-slip carpet. The process comprises the following steps: firstly, preheating a screw rod, a connector and a mold in a host, and controlling the preheating temperature and time; preheating a TPE material to 60-70 DEG C, removing water vapor on the surface, sucking the TPE material into a material storage barrel through a vacuum pump to make the TPE material enter a screw, the screw pushes the TPE material which is not melted forwards from a heating area A, forming pasty TPE along with the increase of the rotating speed of the screw, pushing the TPE to the connector, and extruding the TPE along with the mold; at the moment, entering the position between a rubber roller and an embossing roller by a fabric material layer after passing through a discharging device, synchronously moving to the position above the rubber roller and the embossing roller by the mold, and controlling the extrusion amount and the extrusion speed of the TPE in the mold; and compounding the fabric layer and the TPE layer through the rubber roller and the embossing roller, and controlling the pressure between the rubber roller and the embossing roller during compounding. According to the process, by controlling the process temperature and the compounding pressure, the composite carpet is integrally flat, good in anti-slip effect, free of edge warping, resistant to abrasion, resistant to aging, safe and reliable.

Description

technical field [0001] The invention relates to a composite process of a carpet, in particular to a composite process of a transparent non-slip carpet. Background technique [0002] At present, the existing general family surface decoration materials include: wooden floor, marble, board, ceramic tile. However, the general household carpets on the market are placed on these, which cannot achieve good wear resistance and anti-skid effects at all. Anti-slip materials at the bottom of existing home carpets include: [0003] 1. Latex composite: The main process is to spray liquid latex on the back of the carpet with a nozzle, then dry it, and emboss it with two mold sticks. Main disadvantages: strong smell, not wear-resistant, it will fall off when it meets water, the ground is full of powder, and even latex sticks to the floor. [0004] 2. Rubber foam: Good anti-slip, soft, but the smell is too heavy, the whole room smells of rubber. [0005] 3. TPR compounding: white TPR is...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C48/08B29C48/21B29C48/84B29C48/86B29C48/92B29C59/04B29B13/06B29K21/00B29L31/00
CPCB29C48/002B29C48/0021B29C48/08B29C48/21B29C48/845B29C48/865B29C48/92B29C59/046B29B13/065B29K2021/003B29L2031/7322Y02P70/62
Inventor 洪财峰
Owner HAINING SHUTAN CARRET TECH CO LTD
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