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Multi-mode adjustment method based on multi-mode self-adaptive pulse power supply

A technology of pulse power supply and adjustment method, which is applied in the direction of electric processing equipment, metal processing equipment, manufacturing tools, etc., to achieve the effect of improving consistency

Active Publication Date: 2021-12-10
XIAMEN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When processing insulating-conductive multilayer structure materials, the existing EDM pulse power supply can only adjust the discharge parameters in the equal voltage pulse width mode

Method used

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  • Multi-mode adjustment method based on multi-mode self-adaptive pulse power supply
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  • Multi-mode adjustment method based on multi-mode self-adaptive pulse power supply

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specific Embodiment approach 1

[0082] Specific implementation mode 1. Refer to Figures 1 to 10 Embodiments will be described. A multi-mode adjustment method based on a multi-mode adaptive pulse power supply described in this embodiment, the multi-mode adjustment method is realized based on a multi-mode adaptive pulse power supply for EDM of multi-layer materials,

[0083] Multi-mode adaptive pulse power supply for EDM of multi-layer materials, which includes industrial computer, discharge gap, drive amplifier module 1, discharge main circuit 2, sampling module 3, main controller 4, voltage divider chopping sampling circuit and eddy current sensor ;

[0084] The drive amplification module 1 includes 8 low-voltage loop drive circuits 1-1, 1 high-voltage loop drive circuit 1-2, and 1 negative pulse loop drive circuit 1-3; low-voltage loop drive circuit 1-1, high-voltage loop drive circuit 1- 2 and the negative pulse loop drive circuit 1-3 are independently powered by DC power supply, and do not share a comm...

specific Embodiment approach 2

[0144] Specific implementation mode two, refer to Figure 4 Note that in this embodiment, the main controller 4 in step three performs mode selection processing according to the discharge parameter serial data, discharge time sampling signal, abnormal discharge sampling signal, and material type sampling signal. The mode selection processing method is as follows :

[0145] The serial port receiving module 4-1 receives the discharge parameter serial data required by the multi-layer material EDM sent by the industrial computer, converts it into discharge parameter parallel data according to the corresponding logical structure and sends it to the parameter adjustment module 4-3;

[0146]The material type discrimination module 4-2 receives the material type sampling signal sent by the material type sampling circuit 3-3 and the low-voltage loop PWM signal output by the PWM generation module 4-5, and performs a detection of the material type according to the material type sampling s...

specific Embodiment approach 3

[0154] Specific implementation mode three, refer to Figure 8 Describe this embodiment, described mode selection module 4-4 carries out mode selection according to pulse mode signal, and outputs high-voltage pulse signal, negative pulse signal and 5 road mode enabling signals to PWM generation module 4-5; Said 5 road mode The enable signals are enable signal 1, enable signal 2, enable signal 3, enable signal 4 and enable signal 5, which are used to control the work and stop of the PWM generation module 4-5, wherein the mode selection mode is as follows:

[0155] Pulse mode signal input, after the input, it is divided into two ways, one way judges the last 3 digits of the pulse mode signal, and the other way outputs the first 5 digits of the pulse mode signal;

[0156] When judging the last 3 bits of data in the pulse mode signal, if it is "001", the equal voltage enable output is '1', other modes enable output '0', and the other mode enable output '0' is returned for continued...

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Abstract

The invention discloses a multi-mode adjustment method based on a multi-mode self-adaptive pulse power supply. The method comprises the following steps that 1, machining parameters are preferably selected through a process experiment, and the machining parameters are sent to a main controller through an industrial personal computer in a discharge parameter serial data manner; 2, a sampling module outputs a discharge time sampling signal, an abnormal discharge sampling signal and a material type sampling signal to the main controller; 3, the main controller performs mode selection processing according to the signals input by the sampling module and then outputs low-voltage and high-voltage pulse and negative pulse signals; 4, a driving amplification module carries out strengthening and driving processing on the signals output after mode selection processing in the step 3 and then outputs low-voltage loop driving signals, high-voltage loop driving signals and negative pulse loop driving signals; 5, a discharging main loop receives the signals output in the step 4, drives corresponding modules and then outputs gap current and voltage signals to the sampling module; and 6, the step 2 is returned, and the step is stopped until an industrial personal computer does not provide the required processing parameters any more. On-line adjustment of multiple pulse modes and parameters thereof is realized.

Description

technical field [0001] The invention relates to the field of electric discharge machining, in particular to a multi-mode adjustment method based on a multi-mode self-adaptive pulse power supply. Background technique [0002] Due to the different physical properties of different material layers in the current EDM method of insulating-conductive multilayer structure materials, if the same parameters are used for one-time processing and molding, the processed surface quality and processing accuracy of different material layers will be different. In order to solve this problem, the existing pulse power supply collects the current and voltage waveforms of the discharge gap in real time through the detection circuit, judges the type of material currently being processed through the main control module, and adjusts the parameters of current, voltage and pulse width online according to the judgment result of the material type. Making the processing parameters correspond to the mater...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H11/00
CPCB23H11/00
Inventor 张国伟王力周维孔洋洋汤虎林
Owner XIAMEN UNIV OF TECH