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A multi-mode adjustment method based on multi-mode adaptive pulse power supply

A technology of pulse power supply and adjustment method, which is used in electric processing equipment, metal processing equipment, manufacturing tools, etc., to achieve the effect of improving consistency

Active Publication Date: 2022-07-05
XIAMEN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When processing insulating-conductive multilayer structure materials, the existing EDM pulse power supply can only adjust the discharge parameters in the equal voltage pulse width mode

Method used

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  • A multi-mode adjustment method based on multi-mode adaptive pulse power supply
  • A multi-mode adjustment method based on multi-mode adaptive pulse power supply
  • A multi-mode adjustment method based on multi-mode adaptive pulse power supply

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Experimental program
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specific Embodiment approach 1

[0084] Specific implementation method 1. Refer to Figures 1 to 10 Embodiments will be described. A multi-mode adjustment method based on a multi-mode adaptive pulse power supply described in this embodiment, the multi-mode adjustment method is realized based on a multi-mode adaptive pulse power supply of multi-layer material EDM,

[0085] Multi-mode adaptive pulse power supply for multi-layer material EDM, which includes industrial computer, discharge gap, drive amplifier module 1, discharge main circuit 2, sampling module 3, main controller 4, voltage divider chopper sampling circuit and eddy current sensor ;

[0086] The driving amplifier module 1 includes 8 low-voltage loop driving circuits 1-1, 1 high-voltage loop driving circuit 1-2 and 1 negative pulse loop driving circuit 1-3; low-voltage loop driving circuit 1-1, high-voltage loop driving circuit 1- 2 and the negative pulse loop driving circuit 1-3 are independently powered by DC power supply, and do not share the g...

specific Embodiment approach 2

[0148] Specific embodiment two, refer to Figure 4 Note that in this embodiment, in the third step, the main controller 4 performs the mode selection process according to the discharge parameter serial data, the discharge time sampling signal, the abnormal discharge sampling signal, and the material type sampling signal. The mode selection process is as follows :

[0149] The serial port receiving module 4-1 receives the discharge parameter serial data required for multi-layer material EDM sent by the industrial computer, converts it into discharge parameter parallel data according to the corresponding logical structure, and sends it to the parameter adjustment module 4-3;

[0150] The material type discrimination module 4-2 receives the material type sampling signal sent by the material type sampling circuit 3-3 and the low-voltage loop PWM signal output by the PWM generation module 4-5, and analyzes the material according to the material type sampling signal and the low-volt...

specific Embodiment approach 3

[0158] Specific implementation three, refer to Figure 8 Illustrating this embodiment, the mode selection module 4-4 performs mode selection according to the pulse mode signal, and outputs a high-voltage pulse signal, a negative pulse signal, and a 5-way mode enable signal to the PWM generation module 4-5; the 5-way mode The enable signals are enable signal 1, enable signal 2, enable signal 3, enable signal 4 and enable signal 5, which are used to control the operation and stop of the PWM generation modules 4-5. The mode selection method is as follows:

[0159] Pulse mode signal input, divided into two channels after input, one channel judges the last 3-bit data of the pulse mode signal, and the other channel outputs the first 5-bit data of the pulse mode signal;

[0160] When judging the last 3-bit data of the pulse mode signal, if it is "001", the voltage is enabled to output '1', the other mode enable output is '0', and the other mode enable output '0' is returned to contin...

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Abstract

A multi-mode adjustment method based on multi-mode adaptive pulse power supply. 1. The processing parameters are optimized through the process experiment, and the serial data of the discharge parameters are sent to the main controller through the industrial computer; 2. The sampling module outputs the discharge time sampling signal, the abnormal discharge sampling signal, and the material type sampling signal to the main controller; 3. The main controller performs mode selection processing according to the signal input by the sampling module, and then outputs low-voltage, high-voltage pulse and negative pulse signals; 4. The drive amplifying module strengthens and drives the output signal after the mode selection processing in 3 and outputs low-voltage signals. loop, high-voltage loop and negative pulse loop drive signal; 5. The discharge main loop receives the signal output in 4, and drives the corresponding module to output gap current and voltage signals to the sampling module; 6. Return to 2 until the industrial computer no longer provides Stop at the desired machining parameters. A variety of pulse modes and their parameters can be adjusted online.

Description

technical field [0001] The invention relates to the field of electrical discharge machining, in particular to a multi-mode adjustment method based on a multi-mode adaptive pulse power supply. Background technique [0002] Due to the different physical properties of different material layers in the current EDM method of insulating-conductive multi-layer structural materials, if the same parameters are used for one-time machining, the surface quality and machining accuracy of different material layers will be different. In order to solve this problem, the existing pulse power supply collects the current and voltage waveforms of the discharge gap in real time through the detection circuit, judges the material type currently being processed through the main control module, and adjusts the current, voltage and pulse width parameters online according to the judgment result of the material type. Making the machining parameters correspond to the material to be machined improves the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23H11/00
CPCB23H11/00
Inventor 张国伟孔洋洋王力周维
Owner XIAMEN UNIV OF TECH