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Assembly process of sensors

An assembly process and sensor technology, applied in assembly machines, manufacturing tools, metal processing equipment, etc., can solve the problems of low work efficiency, low assembly accuracy, and high labor intensity of staff, and achieve high assembly efficiency, high assembly accuracy, The effect of reducing labor intensity

Active Publication Date: 2022-01-07
哈工大机器人南昌智能制造研究院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]An optical sensor includes a copper tube, in which there are lenses, springs, lasers and other devices in sequence. During assembly, the lenses, springs, lasers, etc. Other components are loaded into the copper tube in turn. After the inspection is completed, the assembled lasers are manually put into the box one by one for centralized collection. Using this method, the labor intensity of the staff is high, the work efficiency is low, and the assembly accuracy is low.

Method used

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Embodiment Construction

[0064] The embodiments of the present invention will be described in further detail below through specific examples.

[0065] Such as figure 1 As shown, a sensor assembly process includes an assembly base, and the assembly base is intermittently transported in the following sequentially implemented processes;

[0066] S1. Copper tube feeding: send the copper tubes to the assembly base in an orderly and continuous manner through vibration, and at the same time make the copper tubes vertically set on the assembly base. After the copper tubes are loaded, the copper tubes are pressed. process;

[0067] S2. Lens feeding: transport and arrange the batches of lenses in an orderly manner, then position the arranged lenses, and then send them to the copper tube by suction. After the lenses are loaded, there will be lens pressure The assembly process, and the lens press-fit is elastic press-fit;

[0068] S3, spring feeding: the spring is sent to the copper tube in an orderly and cont...

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Abstract

The embodiment of the invention discloses an assembly process of sensors. Assembly bases are included, and the assembly bases are intermittently conveyed in the following procedures. The assembly process includes the procedures that copper pipe feeding is conducted, specifically, copper pipes are conveyed to the assembly bases, and the copper pipes are vertically arranged; lens feeding is conducted, specifically, lenses are conveyed into the copper pipes; spring feeding is conducted, specifically, springs are conveyed into the copper pipes; laser supply is conducted, specifically, laser boxes are fed and sent to a material taking position of lasers; laser feeding is conducted, specifically, the lasers are picked up and conveyed into the copper pipes to complete sensor assembly; finished product discharging and detection are conducted, sensors are moved away from the assembly bases, and light spot detection is completed; rejecting and boxing are conducted, specifically, unqualified products are removed, and qualified products are arranged into material boxes; and material box collection is conducted, specifically, the material boxes filled with the sensors are collected in a centralized manner. Thus, during intermittent conveying of the assembly bases, automatic feeding of the copper pipes, the lenses, the springs and the lasers is completed in sequence, the working continuity is high, the assembling efficiency and the assembling precision are high, and the labor intensity of workers is effectively reduced.

Description

technical field [0001] The invention belongs to the technical field of sensor assembly, in particular to a sensor assembly process. Background technique [0002] An optical sensor includes a copper tube, in which there are lenses, springs, lasers and other devices in sequence. During assembly, it is necessary to manually install lenses, springs, lasers and other components into the copper tube in sequence. The assembled lasers are put into the box one by one for centralized collection. Using this method, the labor intensity of the staff is high, the work efficiency is low, and the assembly accuracy is low. Contents of the invention [0003] An embodiment of the present invention provides a sensor assembly process to realize mechanized automatic assembly, reduce labor intensity, and improve work efficiency and assembly accuracy. [0004] In order to solve the above technical problems, the technical solution of the embodiment of the present invention is: a sensor assembly p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P21/00
CPCB23P21/006
Inventor 易均萍刘晓东戴文军沈一博熊磊
Owner 哈工大机器人南昌智能制造研究院
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