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Treatment of particle filters

A filter, particulate matter technology, used in exhaust treatment, electronic control of exhaust treatment devices, machines/engines, etc.

Active Publication Date: 2022-03-18
JOHNSON MATTHEY PLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

While the process shows reduced soot emissions during cold start conditions, it is limited to materials that can be spray dried, nebulizers, drying ovens and aerosol monitors are required, and artificial ash loading conditions may be affected by the time liquid aerosols reach the filter base. Constraints on conditions required to achieve complete drying of liquid aerosols

Method used

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  • Treatment of particle filters
  • Treatment of particle filters
  • Treatment of particle filters

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1 and 2

[0215] All three SCRF filters were made from the same SiC, 300 / 12, 3.761 substrate type. Each filter was backcoated with the same small pore Cu-exchanged zeolite SCR catalyst with a washcoat loading of 1.93 g / in 3 . The Example 1 and Example 2 filters were loaded with the above-described refractory powder using the standard loading procedure described above under the back pressure used to determine the point to stop spraying the refractory powder. Alu130. The comparative example 1 filter was not loaded with any refractory powder. The following results are obtained:

[0216]

[0217] From the results it can be seen that treating the filter according to the present disclosure yields a significant improvement in the initial filtration efficiency of the filter. In particular, the inventors have found that treatment of filters with a refractory powder having a tap density of less than 0.10 g / l allows a significant improvement in filtration efficiency to be obtained even at...

Embodiment 3 and 4

[0219] All three GPF filters were made from the same cordierite, 300 / 8, 1.261 substrate type. Each filter was backcoated with the same TWC catalyst with a PGM loading of 14.8 g / ft 3 , PGM ratio (Pt:Pd:Rh) is 0:10:1, washcoat loading is 1.1g / in 3 The Example 3 and Example 4 filters were loaded with the silica aerogel described above using the standard loading procedure described above under the back pressure used to determine the point at which spraying of the refractory powder ceased. The comparative example 2 filter was not loaded with any refractory powder. The following results are obtained:

[0220]

[0221]From the results it can be seen that treating the filter according to the present disclosure yields a significant improvement in the initial filtration efficiency of the filter. In particular, the inventors have found that treatment of filters with a refractory powder having a tap density of less than 0.10 g / l allows a significant improvement in filtration efficie...

Embodiment 5

[0223] Both SCRF filters were made from the same SiC, 300 / 12, 3.001 substrate type. Each filter was backcoated with the same small pore Cu-exchanged zeolite SCR catalyst with a washcoat loading of 1.52 g / in 3 . Example 5 Filters were loaded with the AEI zeolite described above using the standard loading procedure described above at the mass of refractory powder used to determine the point at which spraying of the refractory powder ceased. The filter of Comparative Example 3 was not loaded with any refractory powder. The following results are obtained:

[0224]

[0225] As can be seen from the results, the use of a refractory powder with a relatively high tap density of 0.30 g / l (i.e., outside the scope of the present disclosure) in the filter of Example 5 did not achieve the results exhibited by Examples 1 to 4. The same significant increase in filtration efficiency. The inventors have theorized that it is particularly beneficial to use refractory powders with a very lo...

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Abstract

A method and apparatus (1) for treating a filter (2) for filtering particulate matter from exhaust gas is disclosed. A reservoir (3) containing dry powder (4) is provided. A vacuum generator (6) reduces the primary gas flow established through the porous structure of the filter (2) by applying pressure to the outlet face of the filter (2). Spraying means (7) receive the dry powder (4) from conveying means (8) and spray the dry powder (4) towards the inlet face of the filter (2). A controller (9) is configured to control the operation of at least the vacuum generator (6) and the spraying device (7).

Description

[0001] The present disclosure relates to a method for treating a filter for filtering particulate matter from exhaust gas. In particular, the present invention relates to improvements in methods of coating filters comprising a porous substrate having an inlet surface and an outlet surface, wherein the inlet surface is separated from the outlet surface by a porous structure. The filter may be a wall flow filter. Background technique [0002] There is a problem with the emission of particulate matter (PM), commonly referred to as soot, from internal combustion engines, especially from diesel and gasoline engines in automotive applications. Major concerns are associated with potential health effects, especially with very tiny particles with sizes in the nanometer range. [0003] Diesel particulate filters (DPF) and gasoline particulate filters (GPF) have been fabricated using a variety of materials including sintered metals, ceramics or metal fibers, among others, with the most ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F01N3/021F01N3/022F01N3/023F01N3/029F01N9/00
CPCF01N3/021F01N3/0222F01N3/0293F01N3/0237F01N9/002C04B41/85C04B2111/00793C04B41/009C04B41/4545C04B35/478C04B38/0006C04B35/195C04B35/565C04B14/303C04B41/4515C04B41/47C04B14/064C04B14/047B01J37/0215B01J37/0027B01J37/031
Inventor S·布尔梅斯特T·霍奇基斯D·马维尔J·特纳
Owner JOHNSON MATTHEY PLC