Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Method for manufacturing rock wool by using reducing agent graphene

A technology of graphene and reducing agent, applied in manufacturing tools, glass manufacturing equipment, etc., can solve the problems of huge coke waste, reduced production capacity, and elevated melting zone, so as to achieve sufficient and durable coke combustion, reduce exhaust gas emissions, and coke combustion More effect

Pending Publication Date: 2022-04-01
陕西合力保温材料制品有限责任公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the melting process of the existing process, the continuous production of the furnace period is generally 7-15 days, and the melting temperature is unstable, resulting in low-temperature agglomeration at the bottom of the furnace, a sharp drop in product quality, and the forced re-ignition of the furnace for production (re-ignition once The consumption of coke is only about 3000KG), the iron element in basalt needs to consume a lot of coke to be reduced to pure iron, and the iron deposited on the bottom of the melting furnace also needs to absorb heat continuously to maintain the temperature
However, coke releases a large amount of heat in the reduction zone, and then explodes in a concentrated manner in the melting zone. After reaching the bottom of the furnace, it is already weak and cannot maintain the temperature of the bottom of the furnace.
As a result, the bottom temperature of the furnace is low and the iron and magma condense at the bottom of the furnace. Now the common remedy in the industry is to add relay coke (adding a large amount of coke every 3-6 hours). The disadvantage of this traditional process is that the amount of relay coke is difficult to control. Adding Excessive melting zone will increase, resulting in slow melting speed and serious reduction in production capacity. The product fiber is brittle and short, the product strength is poor, and the waste of coke is huge, and the addition of too little relay coke will not help
Therefore, in production, the melting temperature often rises and falls, resulting in large fluctuations in product quality.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0017] In order to enable those skilled in the art to better understand that the technical solutions of the present invention can be implemented, the present invention will be further described below in conjunction with specific examples, but the given examples are only used as illustrations of the present invention, not as limitations of the present invention.

[0018] A method for producing rock wool by using the reducing agent graphene, mainly using basalt cuttings as a raw material, natural gas as a fuel, and graphene as a reducing agent. The method for producing rock wool includes the following process flow:

[0019] S1. Transport the raw materials to the raw material warehouse by car, add graphene according to a certain ratio, automatically weigh and send to the batching hopper, and melt into the natural gas furnace through the batching hopper elevator according to the instructions issued by the melting material level, and the raw materials are melted in the furnace , the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for manufacturing rock wool by using a reducing agent graphene. Basalt rock debris is used as a main raw material, natural gas is used as a fuel, and graphene is used as a reducing agent, so that an iron element in basalt can be effectively reduced, the amount of waste gas generated in coke combustion is reduced while coke combustion heat is increased, and coke combustion is more sufficient and durable; the continuous and stable heat release of the coke in the production melting process is realized, the expected purposes of stable melting temperature, good fiber toughness and high product strength are achieved, and a major breakthrough is made for continuous production of high-quality rock wool. The stable and continuous production in one furnace period can reach 60 days, the temperature in the smelting furnace is stable, the quality of rock wool products is improved, the consumption of coke and the emission of waste gas are reduced, and the carbon emission requirement meets the national standard.

Description

technical field [0001] The invention belongs to the technical field of rock wool production and manufacturing, and in particular relates to a method for manufacturing rock wool by using graphene as a reducing agent. Background technique [0002] In the melting process of the existing process, the continuous production of the furnace period is generally 7-15 days, and the melting temperature is unstable, resulting in low-temperature agglomeration at the bottom of the furnace, a sharp drop in product quality, and the forced re-ignition of the furnace for production (re-ignition once The consumption of coke is only about 3000KG), the iron element in basalt needs to consume a large amount of coke to be reduced to pure iron, and the iron deposited on the bottom of the melting furnace also needs to absorb heat continuously to maintain the temperature. However, coke releases a large amount of heat in the reduction zone, and then explodes concentratedly in the melting zone. After re...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C03C13/06C03C1/00C03B37/005
Inventor 张敏周凌峰
Owner 陕西合力保温材料制品有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products