Large-specification resin ultrathin cutting blade and preparation method thereof
A cutting disc, large-size technology, applied in the field of large-scale resin ultra-thin cutting discs and its preparation, can solve the problems that restrict the use and development of large-diameter resin ultra-thin cutting discs, products are warped and scrapped, and maintain normal Work performance, reduce warping effect
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Embodiment 1
[0027] S1. Weigh and mix the cutting layer raw materials according to the following mass percentages, and set aside;
[0028] 11% cryolite, 6% phenolic resin solution, 13% phenolic resin powder, 20% brown corundum plating, 30% white corundum plating, and 20% white corundum plating.
[0029] S2. Put the mixed cutting layer raw materials into the mold, flatten the bottom cutting layer with brackets; the mold is divided into two sides, one side is concave at the center of the circle, and the other side is horizontal; the angle between the inner concave surface and the horizontal plane is 0.5°.
[0030] S3. Put a layer of untwisted binding reinforced mesh on the cutting layer, bake the soft mesh with a heating device, and then press the mesh;
[0031] S4, put the cutting layer raw material into the mesh of S3, flatten the top layer of cutting layer with a bracket, put it into the grommet and press it to form,
[0032] S5, then carry out hardening treatment: first keep warm at 50°...
Embodiment 2
[0035] S1. Weigh and mix the cutting layer raw materials according to the following mass percentages, and set aside;
[0036] 11% cryolite, 6% phenolic resin solution, 13% phenolic resin powder, 20% brown corundum plating, 30% white corundum plating, and 20% white corundum plating.
[0037] S2. Put the mixed cutting layer raw materials into the mold, flatten the bottom cutting layer with brackets; the mold is divided into two sides, one side is concave at the center of the circle, and the other side is horizontal; the angle between the inner concave surface and the horizontal plane is 0.25°.
[0038] S3. Put a layer of untwisted binding reinforced mesh on the cutting layer, bake the soft mesh with a heating device, and then press the mesh;
[0039] S4, put the cutting layer raw material into the mesh of S3, flatten the top layer of cutting layer with a bracket, put it into the grommet and press it to form,
[0040] S5, then carry out hardening treatment: first keep warm at 45...
Embodiment 3
[0043] S1. Weigh and mix the cutting layer raw materials according to the following mass percentages, and set aside;
[0044] 11% cryolite, 6% phenolic resin solution, 13% phenolic resin powder, 20% brown corundum plating, 30% white corundum plating, and 20% white corundum plating.
[0045] S2. Put the mixed cutting layer raw materials into the mold, flatten the bottom cutting layer with brackets; the mold is divided into two sides, one side is concave at the center of the circle, and the other side is horizontal; the angle between the inner concave surface and the horizontal plane is 0.75°.
[0046] S3. Put a layer of untwisted binding reinforced mesh on the cutting layer, bake the soft mesh with a heating device, and then press the mesh;
[0047] S4, put the cutting layer raw material into the mesh of S3, flatten the top layer of cutting layer with a bracket, put it into the grommet and press it to form,
[0048] S5, then carry out hardening treatment: first keep warm at 55...
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