Ultrahigh oxygen-enriched low-carbon smelting method

A smelting method, blast furnace smelting technology, applied in the field of ultra-high oxygen-enriched low-carbon smelting, can solve the problems of large coke consumption, achieve the effects of reducing coke consumption, good air permeability, and improving smelting intensity

Active Publication Date: 2022-04-15
XINJIANG BAYI IRON & STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a super-high oxygen-enriched low-carbon smelting method to solve the temperature distribution in the furnace "cooling at the top and heating at the bottom" proposed in the above background technology, Reduce the direct reduction and increase the proportion of indirect reduction, thereby reducing the problem of large coke consumption in the process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0014] An ultra-high oxygen-enriched low-carbon smelting method, comprising the following steps:

[0015] S1. Charging: The ore furnace charge is composed of 60-80% sintered ore, 20-40% pelletized ore, and 0-5% raw ore to charge the top of the furnace, and the depth of the control material line is 1.1-1.6m .

[0016] S2. Blast furnace smelting: control blast furnace blast volume at 500-600m 3 / min, the air temperature is between 900-1000℃, and the oxygen enrichment is gradually increased by 15-20% before the hot blast stove, and the total oxygen enrichment rate is about 40-50%. Inject cold oxygen, inject pulverized coal and coke oven gas (0-250m³ / t) into the tuyere, increase the oxygen enrichment in front of the hot blast stove, and simultaneously increase the amount of high-reducing gas injection (0-250m³ / t) to the tuyere, and keep the tuyere The theoretical combustion temperature is between 2250-2350°C, and the bosh gas volume is 1200-1400m 3 / t, during the period accordi...

Embodiment

-- 1000 180 100 980 3000 operating parameters Mineral batch (t) Jiao batch (t) -- 14.8 3.7

[0021] Table 1

[0022] Output (t) CR (kg / t) PCR (kg / t) SCR (kg / t) FR (kg / t) O / C 1300 400 150 0 620 4 sv (kg / t) pig(t) PT(°C) Si(%) S(%) R 2

320 9.6 1430 0.6 0.035 1.1

[0023] Table 2

[0024] operating parameters BV (m 3 / min)

BP(Kpa) TP(Kpa) BT(°C) o 2 (m 3 / h)

-- 500-600 140-150 60 950 13000-15000 operating parameters Mineral batch (t) Jiao batch (t) -- 16.1 3.7

[0025] table 3

[0026] Output (t) CR (kg / t) PCR (kg / t) SCR (kg / t) FR (kg / t) O / C 1350 300 160 40 540 4.41 sv (kg / t) pig(t) PT(°C) Si(%) S(%) R 2

320 9.8 1430 0.6 0.035 1.1

[0027] Table 4

[0028] Contrast the economic and technical indicators of the traditional blast furnace control method with th...

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Abstract

The invention discloses an ultrahigh oxygen-enriched low-carbon smelting method, which is mainly characterized in that the oxygen-enriched rate is increased in the operation process of a blast furnace, the oxygen-enriched rate of the blast furnace is 40-50%, the oxygen-enriched rate of a hot blast stove part reaches 15-20%, and the oxygen enters the furnace at the temperature of 900-1000 DEG C, so that the heat brought by the enriched oxygen is increased, and the carbon consumption in the blast furnace can be effectively reduced; while high oxygen enrichment is achieved, high-reducibility coal gas and coke oven gas are blown at the tuyere, the theoretical combustion temperature of the tuyere can be adjusted, a part of high-reducibility coal gas and coke oven gas can serve as heat sources, a large amount of heat is released through combustion, and the purpose of reducing coke consumption is achieved; the condition that the upper part is cold and the lower part is hot under the high oxygen enrichment condition of a traditional blast furnace is avoided, the main component of coke oven gas is hydrogen, hydrogen replaces carbon to participate in the reduction reaction in the furnace, and the carbon reduction effect is achieved; according to the method, the operation of the blast furnace can be stabilized, the productivity is improved by 20%, and the comprehensive consumption of coke is reduced by 10-15%.

Description

technical field [0001] The invention belongs to the technical field of blast furnace ironmaking, and in particular relates to an ultra-high oxygen-enriched and low-carbon smelting method. Background technique [0002] 70% of the energy consumption of iron and steel enterprises is concentrated in the iron-making process, so reducing the carbon consumption in the iron-making process is the main way to realize the reduction of coal in the iron and steel industry. At present, the development of blast furnaces is facing the technical bottleneck of carbon emission reduction. The space for further reduction of fuel consumption of molten iron is very limited, and the enlargement of blast furnaces and the improvement of production efficiency have reached their limits. At present, the fuel consumption of hot metal smelting in blast furnaces is about 550kg per ton of iron. In the context of the national double carbon target, the carbon emission reduction of traditional blast furnaces h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B5/00
CPCY02P10/122C21B5/00
Inventor 田宝山刘磊刘永想
Owner XINJIANG BAYI IRON & STEEL
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