Process for preparing granular hollow protecting slag from starch solution
A technology of starch solution and mold flux, which is applied in the field of manufacturing hollow granular mold flux from starch solution, which can solve problems such as unqualified billet, small part deviation, and influence on production stability, so as to improve quality, inhibit excessive formation, and disperse excellent effect
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Embodiment 1
[0022] The method for producing hollow granular mold powder with starch solution, the steps of the method are:
[0023] (1) Inject 180 liters of industrial water at a normal temperature of 5° C. into the starch reactor 1, then add 20 kilograms of powdered starch, stir evenly, and heat to 85° C. for 5 minutes to make 200 kilograms of starch gel;
[0024] (2) under the state that starch gel is not hardened, dilute in the industrial water of spiral mixing tank 2, with 400 liters of industrial water, the starch gel of 200 kilograms is made into 600 kilograms of colloidal starch solution, specific gravity is 1.7;
[0025] (3) Add 1,000 kilograms of raw materials for manufacturing mold powder into the colloidal starch solution, and fully stir to make it evenly mixed;
[0026] (4) Spray with particle dryer 3 to make hollow granular mold flux.
Embodiment 2
[0028] A method for manufacturing hollow granular mold powder with starch solution, the steps of the method are:
[0029] (1) Inject 870 liters of industrial water at a normal temperature of 13° C. into the starch reactor 1, then add 130 kilograms of powdered starch, stir evenly, and heat to 90° C. for 5 minutes to make 1000 kilograms of starch gel;
[0030] (2) under the state that starch gel is not hardened, dilute in the industrial water of spiral mixing tank 2, with 4000 liters of industrial water, the starch gel of 1000 kilograms is made into 5000 kilograms of colloidal starch solution, specific gravity is 1.65;
[0031] (3) Add 9,900 kilograms of raw materials for manufacturing mold flux to the colloidal starch solution, and stir fully to make it evenly mixed;
[0032] (4) Spray with particle dryer 3 to make hollow granular mold flux.
Embodiment 3
[0034] A method for manufacturing hollow granular mold powder with starch solution, the steps of the method are:
[0035] (1) Inject 930 liters of industrial water at a normal temperature of 25° C. into the starch reactor 1, then add 70 kilograms of powdery starch, stir evenly, and heat to 80° C. for 7 minutes to make 1000 kilograms of starch gel;
[0036] (2) under the state that starch gel is not hardened, dilute in the industrial water of spiral mixing tank 2, with 4000 liters of industrial water, the starch gel of 1000 kilograms is made into 5000 kilograms of colloidal starch solution, specific gravity is 1.80;
[0037] (3) Add 10,300 kilograms of raw materials for manufacturing mold powder into the colloidal starch solution, and fully stir to make it evenly mixed;
[0038] (4) Spray with particle dryer 3 to make hollow granular mold flux.
[0039] The hollow granular mold powder produced by the three examples is used in the continuous casting process and has achieved re...
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