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Mixture of popcorn kerneles and pellets

A technology for popcorn kernels and popcorn, which is applied in the field of microwave food and its preparation, can solve problems such as increasing the preference for snacks, and achieve the effect of low coking and burning

Inactive Publication Date: 2002-03-20
SMTM GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] When a mixed snack comes in a variety of flavors, textures, and sizes, and can be served hot from the microwave, customer preference for the snack can be greatly increased

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0032] Pellet compositions are prepared by combining the desired ingredients in a large mixer, such as a paddle mixer or a low shear mixer. It is preferred to mix all dry ingredients such as flour, sodium bicarbonate, salt, powdered flavorings, etc. thoroughly before adding the wet ingredients. The mixture is generally a dry, crumb-like mixture that may or may not be sticky in itself.

[0033] Examples of preferred formulations for butter flavored microwave expandable food pellets include: 25-35 parts by weight tapioca flour, preferably 29.40 parts; 60-70 parts wheat flour, preferably 65.07 parts; No more than 3 parts of seasoning, 1.25 parts is better; No more than 3 parts of salt, about 2 parts is better; No more than 2 parts of vegetable oil, about 1 part is better; 0.01-0.05 parts of pigment, 0.03 1 part is better; no more than 2 parts of lecithin, about 1 part is better.

[0034] The example of the preferred formula of corn flavor microwave expandable food pellets inclu...

Embodiment approach

[0075] The preparation method of embodiment 1 to 4 is, earlier with 29.40 parts (13.35 kilograms) cassava flour, 65.07 parts (29.55 kilograms) wheat flour, 0.25 parts (0.11 kilograms) sodium bicarbonate, 1.25 parts (0.57 kilograms) butter flavoring agent, 2 1 part (0.91 kg) of salt, 1 part (0.45 kg) of vegetable oil, 0.03 part (0.01 kg) of yellow pigment, and 1.00 part (0.45 kg) of lecithin were mixed to make a gelatinized starch product. The density of the mixed dry furnish is about 536 kg / m3. This dry blend was fed into the extruder system at a feed screw speed of approximately 13 rpm.

[0076] A "pretreatment unit" is installed before the actual extruder to moisten the dry mixture with steam. The pretreatment unit consisted of a drum, rotating at about 150 rpm, through which steam was fed at a rate of about 15.5 kg / hr, resulting in a temperature of about 195°C. The moisture content of the mixture leaving the pretreatment unit was about 29.41%.

[0077] The humidified mix...

Embodiment approach 1

[0081] The weight ratio of popcorn / food pellets / oil slurry in Embodiment 1 is 60 / 40 / 40; Embodiment 2 is 60 / 40 / 35; Embodiment 3 is 60 / 40 / 30; Embodiment 4 is 50 / 40 / 35. Embodiment 1* is the second test of Embodiment 1. Three to four packs are prepared per sample.

[0082] samples and

bag number

Burst time

minutes: seconds

total explosion volume

cm 3

unexploded explosion

Rice kernels, grams

performance

1-1

2:15

2250

16.48

it is good

1-2

2:15

1850

23.57

unpopped popcorn

1-3

2:30

2150

16.90

it is good

1-4

2:45

2200

15.24

it is good

2-1

2:45

2200

14.15

it is good

2-2

2:15

1850

26.08

it is good

2-3

3:00

2750

5.57

Some darken, bad

3-1

2:15

1400

...

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PUM

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Abstract

Microwave snacks that include mixtures of popcorn and an expandable or puffable food pellet are disclosed. The pellets are gelatinized dough pellets which puff or expand upon microwave heating in a microwave oven. The pellets may be in the shape of cylinders, hollow barrels, spheres, chips, flakes, and the like. The popcorn and pellet mixture is preferably contained in an expandable bag or rigid tub with an oil / fat slurry. Although the popcorn requires a longer heating period to pop, the explosions created by the popcorn agitate the pellets to minimize burning and clumping of the pellets.

Description

technical field [0001] The invention relates to microwave oven food and a preparation method thereof. More particularly, the present invention relates to a composite food product consisting of microwave popcorn and expandable starch products. Background technique [0002] Microwave popcorn is a popular snack food, with more than 175,000 tons of microwave popcorn products sold each year, making popcorn a $1.1 billion annual worldwide business. Most microwave popcorn products come in expandable paper bags filled with a mixture of popcorn, oil, and optional salt and butter. After 2 to 4 minutes of exposure to microwave energy, the temperature of the oil increases along with the internal temperature of the popcorn kernels until hot enough to pop the kernels. Once the popcorn has cooled to a temperature that's warm enough to hold, millions of people can enjoy a fresh-from-the-oven snack. [0003] In order to obtain a variety of flavors different from the us...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/18
CPCA23L1/1802A23L1/1812A23L7/165A23L7/183A23P30/38A23L5/15
Inventor A·克什曼L·M·施密特M·L·詹森L·B·希尔默勒
Owner SMTM GROUP
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