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Single-purpose fluidal shortening for freezing flour dough and manufacturing method thereof

A technology of fluid shortening and frozen dough, which is applied in the directions of dough processing, application, baking, etc., can solve the problems of small specific volume of bread, damage to the gluten network structure of dough, increase in hardness of bread core, etc., and reduce the proofing time. , the production process is simple, the production cost is low

Inactive Publication Date: 2005-09-14
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the freezing process, ice crystals will form in the dough, and the growing ice crystals will destroy the cell structure of the yeast, which will reduce the fermentation ability of the yeast. At the same time, the ice crystals will also destroy the gluten network structure in the dough, so freezing directly leads to The main disadvantages of frozen dough are: the proofing time of the dough is extended with the extension of the frozen storage time, and the specific volume of the bread is small, and the hardness of the bread core increases
We all know that proofing is one of the important links in bread production, and the extension of proofing time will affect the production efficiency of bread and directly affect the profit and cost of the enterprise; at the same time, bread specific volume is one of the indicators for evaluating bread quality. The reduction of the specific volume of bread will also affect the profit of the enterprise, but the use of solid shortening for freezing dough cannot reduce the damage to the quality of the dough caused by freezing, and with the development of industrialization and automation of food industry production, solid shortening is also difficult. meet the requirements of automation

Method used

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  • Single-purpose fluidal shortening for freezing flour dough and manufacturing method thereof
  • Single-purpose fluidal shortening for freezing flour dough and manufacturing method thereof

Examples

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Effect test

Embodiment 1

[0015] The present invention takes soybean salad oil as: 93% by weight, hydrogenated palm oil as solid fat: 6% by weight, emulsifier: adopts molecular distillation monoglyceride (MG) as: 2.5% by weight and sodium stearoyl lactylate (SSL) as: : 0.1% by weight, pour into the reactor and mix evenly. After melting the raw materials in a water bath at 75°C for 15 minutes, turn the reactor into a water bath at 50°C to cool for 20 minutes while stirring at a rate of 60rpm, and then The reactor was transferred to a water bath at 20°C for 30 minutes with stirring and quenching at a rate of 300rpm, then the temperature was raised to 45°C at a rate of 0.4°C / min, and aged at this temperature for two hours to obtain the product. Make the dough (120g / piece) according to the bread recipe, store the dough in a freezer for 3 days and thaw, freeze for 3 hours-after thawing once, the proofing time of the dough is 59 minutes, and the specific volume of the bread after baking is 6.10 ml / g. The bre...

Embodiment 2

[0017] The present invention takes soybean salad oil as: 94% by weight, hydrogenated palm oil as solid fat: 4.55% by weight, emulsifier: adopts molecular distillation monoglyceride (MG) as: 1% by weight and sodium stearoyl lactylate (SSL) as: : 0.05% by weight, poured into the reactor and mixed evenly, after melting the raw materials in a water bath of 70°C for 20 minutes, the reactor was transferred to a water bath of 55°C to cool for 15 minutes while stirring at a rate of 50rpm, and then the reaction The device was transferred to a water bath at 15°C and stirred and quenched at a rate of 250rpm for 25 minutes, then the temperature was raised to 40°C at a rate of 0.3°C / min, and then aged at this temperature for 1 hour to obtain the product. Make dough (120g / piece) according to the bread recipe, store the dough in the freezer for 5 days and thaw for 2 hours. Freeze and thaw twice. The specific volume of the dough can reach 6.51ml / g, and the proofing time is 75 minutes. The brea...

Embodiment 3

[0019] The present invention takes soybean salad oil as: 93.5% by weight, hydrogenated soybean oil as solid fat: 5.28% by weight, emulsifier: adopt molecular distillation monoglyceride (MG) as: 1.75% by weight and sodium stearoyl lactylate (SSL) as: : 0.08% by weight, poured into the reactor and mixed evenly, after melting the raw materials in a water bath at 73°C for 18 minutes, the reactor was transferred to a water bath at 53°C to cool for 18 minutes while stirring at a rate of 55rpm, and then the reaction The device was transferred to a water bath at 18°C ​​for 28 minutes with stirring and quenching at a rate of 275rpm, then the temperature was raised to 43°C at a heating rate of 0.35°C / min, and then aged at this temperature for 1.5 hours to obtain the product. Make the dough (120g / piece) according to the bread recipe, then freeze and store the dough for 2 days, and thaw for 2 hours. The hardness of the bread core is 1423.94g when the freezing and thawing cycle is 1 time, w...

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PUM

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Abstract

The invention relates to a liquid shortening and its producing method special for frozen dough belonging to the technique field of food processing. Wherein, soybean salad oil used as basic material is ranged from 93-94 wt %, and solid fat is ranged from 4.5-6 wt %, and emulsifying agent comprises distilled molecular glyceride in 1-2.5 wt % and sodium stearyl lactate in 0.05-0.1 wt %. And these materials are processed to production by fixing, cooling quench, quick freezing, regaing temperature, and aging. The invention solves the problem of solid shortening that it can not free the frozen dough from the influence of freezing and can not meet the demand of food industry for automatization and industrialization, while it has low cost and easy process. And the flow temperature of said liquid shortening is ranged from 15-35 Deg. C which is convenient for transportation by pump and continuous automatic use. And the flow shortening can reduce the proof time, promote specific volume and soften the bread.

Description

technical field [0001] The invention relates to a special fluid shortening for frozen dough and a manufacturing method thereof, specifically for frozen dough, and belongs to the technical field of food processing. Background technique [0002] At present, the known shortening for bread is solid shortening, and the direct result brought by the solid state is that it is inconvenient to operate. Today, with the rapid development of freezing and refrigeration technology, frozen dough is gradually being accepted by the baking industry. Frozen dough, that is, the application of freezing and refrigeration technology, after the dough is formed, the dough is frozen, thawed when needed, proofed, and then baked to obtain fresh bread. This not only realizes "baking and selling now" can provide consumers with fresh bread at any time, but also greatly reduces the economic loss caused by unstable bread quality, short shelf life and aging. However, during the freezing process, ice crystal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A21C9/04
Inventor 黄卫宁张忠慧
Owner JIANGNAN UNIV
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