Self-protecting dot and bead welding wire with metal core

A surfacing welding wire and metal core technology, which is applied in metal processing equipment, welding medium, welding equipment, etc., can solve the problems of air holes, undercut of solder joints, and inability to realize continuous operation, etc. good grinding effect

Inactive Publication Date: 2006-08-02
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ventilation is required in the production process of existing spot surfacing, which cannot realize continuous operation, and the solder joints produced by surfacing welding are prone to defects such as undercuts and pores

Method used

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  • Self-protecting dot and bead welding wire with metal core
  • Self-protecting dot and bead welding wire with metal core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] The welding wires of all the examples are made by the "FCWM50 passive drawing type flux-cored welding wire machine" manufactured by Kunming Heavy Machinery Factory:

[0026] 1. Select 10×0.3mm (width 10mm, thickness 0.3mm) low carbon steel strip. Roll it into a U shape first. Get 40 grams of high-carbon ferrochrome powder, 8 grams of ferromolybdenum powder, 8 grams of silicon-manganese alloy powder, 2 grams of ferro-titanium powder, 5 grams of aluminum-magnesium alloy powder, 2 grams of ferroboron, and 35 grams of iron powder. The various powders taken are put into a powder mixer and mixed for 10 minutes, and then the mixed powder is added into a U-shaped low-carbon steel belt groove, and the filling rate is 30%. Close the U-shaped groove so that the medicine powder is wrapped in it, and then gradually reduce the diameter through the wire drawing die to make the diameter reach 1.2mm. Carry out close-packed surfacing welding on the metal substrate after cleaning and de...

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Abstract

The present invention belongs to the field of welding technology, and is applied mainly in the dot and bead welding for coal milling roller, mill roller and boiler pipeline. The self-protecting dot and bead welding wire has a metal core comprising high carbon ferrochromium 40-60 wt%, ferromolybdenum 5-15 wt%, Si-Mn alloy 5-15 wt%, ferrotitanium 2-5 wt%, Al-Mg alloy 2-5 wt%, ferroboron 2-5 wt%, except Fe powder. The self-protecting dot and bead welding wire has low cost, and may be used in automatic operation to form high quality welded point.

Description

technical field [0001] The invention discloses a self-protective metal core spot surfacing welding wire, which belongs to the field of welding in material processing engineering. The invention is mainly used in spot surfacing wear-resistant protective coatings of coal grinding rolls, cast iron cold (hot) rolls, and boiler pipes. Background technique [0002] Cold (hot) rolls are generally made of cast iron. Because of their poor weldability, it is difficult to surfacing on the surface. If the commonly used low-carbon steel electrodes or wires are used, their bonding strength and wear resistance will be affected. Foreign countries with advanced technology are all committed to developing their own special electrodes and wires for surfacing welding of cast iron roller shells, and formulating corresponding welding processes, which have achieved good results and have been widely used. Since the early 1990s, my country has carried out preliminary research in this area and gained s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/24B23K35/30
Inventor 蒋建敏贺定勇傅斌友栗卓新李晓延
Owner BEIJING UNIV OF TECH
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