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Sealing material and image display using such sealing material

A technology for image display and sealing materials, which is applied in the directions of image/graphic display tubes, exhaust sealing, thin material processing, etc., and can solve problems such as inability to maintain high vacuum properties, difficulty in manufacturing large-size image displays, and continuity damage.

Inactive Publication Date: 2007-01-10
KK TOSHIBA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0008] Therefore, the prior art has a problem that, in the process of obtaining a vacuum structure for an image display using a low melting point metal as a sealing material, since the continuity of the sealing portion is broken by the shrinkage of the low melting point metal solidified from a molten state , cannot maintain high vacuum properties
Therefore, it is difficult to manufacture a large-sized image display maintained at a high vacuum

Method used

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  • Sealing material and image display using such sealing material
  • Sealing material and image display using such sealing material

Examples

Experimental program
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Effect test

example 1

[0030] To form the FED, first and second substrates each consisting of a glass plate of 65 cm long and 110 cm wide were prepared, and a glass spacer 13 in the form of a matrix frame was attached to the periphery of the inner surface of one of them with frit glass An edge portion, such as a second substrate. Then, using a vacuum vapor deposition apparatus, Cr as a first metal layer is formed to a thickness of 0.4 μm on the upper surface of the spacer 13 and the peripheral edge portion of the inner surface of the first substrate 11, that is, opposite to the spacer 13. predetermined location. Subsequently, iron as a second metal layer was formed to a thickness of 0.4 μm. In addition, Ag was continuously formed as a metal protective layer to a thickness of 0.3 μm on the second metal layer without breaking the vacuum. Thereafter, an alloy consisting of 55% by weight of Bi and 45% by weight of Sn as a sealing material was melted in a nitrogen atmosphere, and diffused on the Ag met...

example 2

[0034] To form the FED, first and second substrates each consisting of a glass plate 65 cm long and 110 cm wide were prepared. Subsequently, using a vapor deposition apparatus using austenitic stainless steel (SUS 304) as an evaporation source, a metal layer of Cr was formed at a predetermined position where the glass substrates faced each other, that is, on the inner surface of each glass substrate in this case. On the peripheral edge portion, it is formed to a thickness of 0.6 μm. Subsequently, Cu was formed as a metal protective layer to a thickness of 0.4 μm on the metal layer. An alloy paste as a sealing material composed of 60% by weight of Bi and 45% by weight of Sn and containing a decomposing volatile binder was spread to a thickness of 0.3 mm on each metal protective layer. Then, a lead wire (1.5 mm in diameter) of Ag-plated Fe-37% by weight Ni alloy was provided as a spacer in the form of a frame on one of the sealing materials of the glass substrates.

[0035] En...

example 3

[0037] First and second substrates each consisting of a glass plate 65 cm long and 110 cm wide were prepared. Then, using a vapor deposition apparatus using 13Cr steel as an evaporation source, a metal layer of Cr was formed to a thickness of 0.6 μm at a predetermined position where the glass substrates faced each other, that is, the peripheral edge of the inner surface of each glass substrate in this case. partly on. Subsequently, Ag was formed as a metal protective layer to a thickness of 0.4 μm on the metal layer. Thereafter, a Ti lead wire having a diameter of 1.5 mm coated with a 0.2 mm thick alloy composed of 70% by weight Bi and 30% by weight In was provided as a spacer on the metal protective layer of one of the glass substrates.

[0038] The first and second substrates are kept horizontal at intervals of 100mm, and at 5×10 -6 Pa vacuum under heat degassing treatment. When 200° C. was reached in the cooling process, the two substrates were joined together at a prede...

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Abstract

An image display comprises two substrates (11, 12) arranged opposite to each other with a space therebetween, and a vacuum sealing unit (33) for sealing the substrates together at a pre-determined position and defining a hermetically sealed space between the substrates. The vacuum sealing unit (33) comprises a sealing layer (32) which is composed of a sealing material filled along the pre-determined position. This sealing material has a melting point of not more than 400 1 / 2 C, and shrinks at solidification in an amount from +0.5% to -2.5%.

Description

technical field [0001] The present invention relates to a sealing material used in a vacuum sealing part for maintaining a high vacuum space between two substrates constituting an image display and a planar image device using the same. Background technique [0002] A self-emissive flat panel display that has become the mainstream of displays in recent years basically includes two glass substrates. Circuits or plasma forming elements for image formation and electron emission are included in one of the glass substrates, while phosphors facing these elements are formed on the other glass substrate. The two glass substrates face each other with the proper space between them so that the components can work efficiently. Electron beam excitation type displays require a high degree of vacuum in this space. Therefore, the two glass substrates must ensure a proper spacing therebetween and have a structure strong enough to withstand this vacuum. [0003] In order to form the structu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01J9/26H01J31/12C09K3/10H01J29/86
CPCY10T428/31663H01J29/863H01J9/261H01J11/48H01J2329/867
Inventor 山田晃义竹田博光海野洋敬榛叶勇一
Owner KK TOSHIBA