Process for preparing glaze for electric porcelain using basket type sand mill as main body

Abstract

The invention relates to a method for preparing electric ceramic glaze, especially a method for using basket grinder as main device. Wherein, the inventive method comprises that using shearing emulsifier to emulsify for 5-10min, making slurry, grinding with basket grinder for 1.5-3h, when reaches demands, adding water to adjust the viscosity and density, screening, removing iron, to obtain the final glaze. The invention replaces ball grinder with basket grinder, to reduce the energy consumption (only 40% of ball grinder), and improve efficiency more than 6-10 times, with stable components and high quality.

Description

technical field [0001] The invention relates to a new process for preparing electric enamel, in particular to a brand-new glaze-making process with a basket sand mill as the main grinding equipment and a high-shear emulsifier. Background technique [0002] Glazes are layers of glass attached to the surface of ceramics that enhance their properties. The quality of the glaze slurry directly affects the quality of the glaze layer and glaze surface, and also affects the quality of the product. [0003] There are many types of electric enamel, the common ones are brown glaze, white glaze, sky blue glaze, semiconductor glaze and so on. The prepared glaze slurry must meet the following requirements: first, the components in the glaze slurry must be uniform; second, the particle size and particle size gradation of each component in the glaze slurry must meet the technological requirements; Require. Among these factors, the stability of glaze slurry composition, particle size and ...

AI Technical Summary

Problems solved by technology

However, the ball mill-based pulping system has the following problems: First, the operating efficiency is low, the effective work only accounts for about 1-2%, the grinding time is long, and the energy consumption is large

Second, the grinding body and lining worn during the ball milling process are likely to cause fluctuations in the composition of the glaze

The third is that although the daily maintenance is simple, it takes a long time to replace the ball lining and the regularity is poor (such as adding grinding bodies, etc.); the fourth is that the noise of the ball mill is large and the working conditions are poor

However, due to the high mechanical strength requirements of mechanical parts (springs, bearings, etc.), the vibratory mill has limited its development to large-scale

If the stirring mill is to be enlarged, its overall size must be increased, and a large number of grinding bodies must be used. At present, there are still certain difficulties in enlarging the equipment. The volume of the stirring mill in industry is mostly between 50-500L, and it is necessary to Preparation of return equipment such as dispersing machines, complex pipelines and pumps requires manual feeding, which is labor-intensive, inconvenient to disassemble, difficult to maintain, difficult to clean, and difficult to replace materials. Usually, one equipment only produces one product

It is precisely because of the above reasons that although the stirring mill has good grinding efficiency, it has not been widely used in industrial production.

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