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Resin composition for insulating layer for multi-layered printed board

a technology of insulating layer and resin composition, which is applied in the direction of printed circuit aspects, dielectric characteristics, coatings, etc., can solve the problems of no insulating material which is able to form a rough surface having such a property, low roughness and high peel strength, and achieves good tight adhesion, easy introduction, and high adhesive force

Inactive Publication Date: 2007-11-15
AJINOMOTO CO INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides novel epoxy resin compositions that are suitable for use as an insulating layer of a multi-layered printed board. These compositions have a rough surface that can achieve a high adhesive property to a plated conductor even with a small roughness. The compositions comprise an epoxy resin, a phenol type curing agent, a phenoxy resin, and rubber particles. The rough surface of the composition can be tightly adhered to a plated conductor with high adhesive properties. The invention also provides methods for preparing these compositions and using them in multi-layered printed boards.

Problems solved by technology

On the other hand, if a flash etching is carried out for long time, in consequence of that, a risk of damaging or cutting fine wiring becomes high.
However, up to now, no insulating material which is able to form a rough surface having such a property has been developed.
However, even in those Patent Documents which disclose various kinds of resin compositions as such, there is no disclosure of a resin composition which gives a low roughness and high peel strength for using as an insulating layer and there is no indication therein for such a problem to be solved.

Method used

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  • Resin composition for insulating layer for multi-layered printed board
  • Resin composition for insulating layer for multi-layered printed board
  • Resin composition for insulating layer for multi-layered printed board

Examples

Experimental program
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Effect test

example 1

[0105] Liquid epoxy resin of a bisphenol A type (epoxy equivalent weight: 180; “Epikote 828 EL” manufactured by Japan Epoxy Resins Co., Ltd.) (28 parts) and 28 parts of tetra-functional epoxy resin of a naphthalene type (epoxy equivalent weight: 163; “EXA-4700” manufactured by Dainippon Ik and Chemicals, Inc.) were dissolved in 15 parts of methyl ethyl ketone (hereinafter, abbreviated as MEK) and 15 parts of cyclohexanone by heating with stirring. Then 110 parts of an MEK solution of novolak resin of a naphthalene structure which was a phenolic curing agent (“SN-485” manufactured by Tohto Kasei Co., Ltd.; phenolic hydroxy group equivalent: 215; average hydroxyl group amount in a molecule: 1 / 3˜2 / 5) in solid amount of 50%, 0.1 part of a curing catalyst (“2E4MZ” manufactured by Shikoku Chemicals Co.), 77 parts of spherical silica (average particle size: 0.5 μm; “SOC2” manufactured by Admatechs Co., Ltd.), 9 parts of core-shell rubber particles (average particle size: 0.5 μ; “AC-3816N” ...

example 2

[0106] Liquid epoxy resin of a bisphenol A type (epoxy equivalent weight: 180; “Epikote 828 EL” manufactured by Japan Epoxy Resins Co., Ltd.) (28 parts) and 28 parts of tetra-functional epoxy resin of a naphthalene type (epoxy equivalent weight: 163; “EXA-4700” manufactured by Dainippon Ink and Chemicals, Inc.) were dissolved in 15 parts of MEK and 15 parts of cyclohexanone by heating with stirring. Then 75 parts of an MEK solution of novolak resin which was a phenolic curing agent containing thiomethyl group (“YLH-1110L” manufactured by Japan Epoxy Resins Co., Ltd.; phenolic hydroxy group equivalent: 168; average hydroxyl group amount in a molecule: 1 / 3˜1 / 2) in solid amount of 60%, 0.1 part of a curing catalyst (“2E4MZ” manufactured by Shikoku Chemicals Co.), 72 parts of spherical silica (average particle size: 0.5 pm; “SOC2” manufactured by Admatechs Co., Ltd.), 9 parts of core-shell rubber particles (average particle size: 0.5 μ; “AC-3816N” manufactured by Ganz Chemical Co., Ltd....

example 3

[0107] Liquid epoxy resin of a bisphenol A type (epoxy equivalent weight: 180; “Epikote 828 EL” manufactured by Japan Epoxy Resins Co., Ltd.) (28 parts) and 28 parts of tetra-functional epoxy resin of a naphthalene type (epoxy equivalent weight: 163; “EXA-4700” manufactured by Dainippon Ink and Chemicals, Inc.) were dissolved in 15 parts of MEK and 15 parts of cyclohexanone by heating with stirring. Then 65 parts of an MEK solution of novolak resin which was a phenolic curing agent (“YLH-1027” manufactured by Japan Epoxy Resins Co., Ltd.; phenolic hydroxy group equivalent: 120; average hydroxyl group amount in a molecule: 1 / 3˜1 / 2) in solid amount of 60%, 0.1 part of a curing catalyst (“2E4MZ” manufactured by Shikoku Chemicals Co.), 67 parts of spherical silica (average particle size: 0.5 μm; “SOC2” manufactured by Admatechs Co., Ltd.), 8 parts of acrylate rubber particles (average particle size: 0.2 μ; “W-450A” manufactured by Mitsubishi Rayon Co., Ltd.) and 27 parts of phenoxy resi...

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Abstract

Epoxy resin compositions, which comprise (A) en epoxy resin having two or more epoxy groups in a molecule; (B) a phenol type curing agent where an average hydroxyl group content in a molecule (a mean value of (the total number of hydroxyl groups) / (the total number of benzene rings)), P, satisfies the equation 0<P<1; (C) a phenoxy resin; and (D) rubber particles, are suitable for use as an insulating layer of a multi-layered printed board in which, in spite of the fact that the roughness of a roughened surface after a roughening treatment is relatively small, an insulating layer having a good tight adhesion with a conductor layer formed by plating is able to be easily introduced into a multi-layered printed board.

Description

CROSS REFERENCES TO RELATED APPLICATIONS [0001] This application claims priority to Japanese Patent Application No. 344686 / 2005, filed on Nov. 29, 2005, and Japanese Patent Application No. 045637 / 2006, filed on Feb. 22, 2006, both of which are incorporated herein by reference in their entireties. BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] The present invention relates to epoxy resin compositions which are suitable for the formation of insulating layers for multi-layered printed boards. [0004] 2. Discussion of the Background [0005] In recent years, a tendency of making electronic instruments small in size and highly efficient is increasing and, in a multi-layered printed board, a build-up layer is made into multi-layered, and a tendency of making the wiring finer and more dense is also further increasing. With regard to a method for the formation of a conductor layer suitable for the formation of fine wiring of high density, there have been known an additive ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C08L71/02B05C5/00
CPCC08G59/621H05K3/4688C08L63/00C08L71/00H05K3/381H05K3/4661H05K2201/0133H05K2201/0212C08L21/00H05K3/4632C08L2666/14C08L61/04C08L2666/04
Inventor KAWAI, KENJI
Owner AJINOMOTO CO INC
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