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Polishing pad

a technology of foamed material and pad, applied in the field of polishing pads, can solve the problems of insufficient planarizing capability, tendency of planarizing capability deterioration, and laminated pads composed of a cushioning layer of unfoamed elastomer having a high compression modulus or foamed material having a high density generally have defects, so as to achieve limited pad-to-pad variation in polishing performance and high polishing stability. , the effect of high

Inactive Publication Date: 2011-02-24
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0010]The invention aims to provide a polishing pad that has a high polishing stability and planarizing capability when used in planarization processes such as for planarizing a semiconductor substrate and for polishing a surface of an insulation layer or a surface of metal wiring formed on a semiconductor substrate, and that has only a small pad-to-pad variation in polishing performance.
[0028]The invention provides a polishing pad having a high polishing stability and planarizing capability, together with a limited pad-to-pad variation in polishing performance.

Problems solved by technology

On conventional two layer polishing pads, laminated pads composed of a cushioning layer of foamed material having a relatively low compression modulus such as polyurethane impregnated nonwoven fabric or soft foamed polyurethane generally have defects such as insufficient planarizing capability and tendency of the planarizing capability deteriorating with a decreasing thickness of an abrasive layer caused by the polishing.
On conventional two layer polishing pads, furthermore, laminated pads composed of a cushioning layer of unfoamed elastomer having a high compression modulus or foamed material having a high density generally have defects such as difficulty in achieving stable polishing by using grooves of conventional shapes provided in an abrasive layer and a large pad-to-pad variation in polishing performance.
Thus, the conventional polishing pads have problems such as insufficient polishing stability, low planarizing capability, and large pad-to-pad variation in polishing performance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0122]A liquid-A consisting of 100 parts by weight of polyether polyol (Sannix (registered trademark) FA-909 supplied by Sanyo Chemical Industries Ltd.), 8 parts by weight of ethylene glycol as chain elongation agent, 1 part by weight of Dabco (registered trademark) 33LV (supplied by Air Products Japan, Inc.) as amine catalyst, 0.1 part by weight of Toyocat (registered trademark) ET (supplied by Tosoh Corporation) as amine catalyst, 0.5 part by weight of Tegostab (registered trademark) B8462 (supplied by Th. Goldschmidt AG) as silicone foam stabilizer, and 0.2 part by weight of water as foaming agent, mixed and maintained at a liquid temperature 40° C., was collision-mixed in a RIM machine at a discharge pressure of 15 MPa with a liquid-B comprising 95 parts by weight of isocyanate (Sanfoam (registered trademark) NC-703) maintained at a liquid temperature 40° C. The material was discharged at a discharge rate of 500 g / sec into a mold maintained at 60° C. and left to stand for 10 min...

example 2

[0128]A circular abrasive layer sample having a diameter of 508 mm was cut out from a raw abrasive layer prepared as in Example 1. In the surface of the circular abrasive layer sample thus obtained, a first groove group of grooves having a groove width of 1.2 mm, groove interval of 12.5 mm, and groove depth of 1.5 mm arranged in a grid array and a second groove group of grooves having a groove width of 3 mm, groove interval of 37.5 mm, and groove depth of 1.5 mm arranged in a grid array were produced with an NC router in such a manner that the grooves of the first groove group and those of the second groove group are parallel to each other. All grooves had a nearly rectangle cross-sectional shape.

[0129]Then, a 442JS double-sided adhesive tape (supplied by Sumitomo 3M Limited) was applied to the abrasive layer using a laminator at a linear pressure of 1 kg / cm. After removing the release paper, it was applied to a cushioning layer comprising a thermoplastic urethane rubber sheet (tens...

example 3

[0132]A circular abrasive layer sample having a diameter of 508 mm was cut out from a raw abrasive layer prepared as in Example 1. In the surface of the circular abrasive layer sample thus obtained, a first groove group of grooves having a groove width of 0.7 mm, groove interval of 7.5 mm, and groove depth of 1.2 mm arranged in a grid array and a second groove group of grooves having a groove width of 2 mm, groove interval of 45 mm, and groove depth of 1.5 mm arranged in a grid array were produced with an NC router in such a manner that the grooves of the first groove group and those of the second groove group are parallel to each other. All grooves had a nearly rectangle cross-sectional shape.

[0133]Then, a 442JS double-sided adhesive tape (supplied by Sumitomo 3M Limited) was applied to the abrasive layer using a laminator at a linear pressure of 1 kg / cm. After removing the release paper, it was applied to a cushioning layer comprising a thermoplastic urethane rubber sheet (tensile...

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PUM

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Abstract

A polishing pad which comprises a laminate of an abrasive layer with a cushioning layer. The abrasive layer has a Microrubber A hardness of 75 degrees or higher and a thickness of 0.8-3.0 mm. The cushioning layer comprises an unfoamed elastomer and has a thickness of 0.05-1.5 mm. The abrasive layer has at least two kinds of grooves formed in the surface. One of the two kinds of grooves is first grooves and the other is second grooves. The first grooves each has a groove width of 0.5-1.2 mm, and has a groove pitch of 7.5-50 mm. The second grooves each has a groove width of 1.5-3 mm, and has a groove pitch of 20-50 mm. Each of the first grooves and each of the second grooves are open to side edge faces of the abrasive layer.

Description

FIELD OF THE INVENTION[0001]The invention relates to a polishing pad. The polishing pad is to be used as a preferable polishing means in the following polishing steps: a polishing step to planarize a surface of a semiconductor substrate and a polishing step to planarize a surface of an insulation layer or a surface of metal wiring formed on a semiconductor substrate.BACKGROUND OF THE INVENTION[0002]Circuits with increasingly higher density have been developed every year for large scale integrated circuits (LSI) such as for semiconductor memory devices. Products with higher density require semiconductor devices of increased degrees of lamination. As the degree of lamination increases, more serious problems have been taking place in association with the irregularities caused by the lamination in the principal plane of the semiconductor substrate. Thus, studies on semiconductor substrate planarization processes using Chemical Mechanical Polishing (CMP) technique have been performed wit...

Claims

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Application Information

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IPC IPC(8): B24B37/00B24B37/22B24B37/24B24B37/26
CPCB24B37/22B24B37/26B24B37/24
Inventor SHIRO, KUNIYASUHANAMOTO, MIYUKIHASHISAKA, KAZUHIKOKOBAYASHI, TSUTOMUYAMADA, ATSUO
Owner TORAY IND INC