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Compressible Fluid Discharge Muffler

a compressor and fluid discharge technology, applied in the direction of positive displacement liquid engine, piston pump, separation process, etc., can solve the problems of affecting the efficiency of the compressor, and affecting the operation comfort of the compressor, so as to reduce the noise and vibration of the air storage tank, and reduce the noise of compressed fluid

Inactive Publication Date: 2011-12-01
BLACK & DECKER INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0010]This application relates to an apparatus and method for reducing the noise of a compressed fluid, such as air entering a storage tank. The apparatus and method disclosed herein allow users to effectively reduce the noise and vibration of the air storage tank caused by the air entering the tank.
[0011]In an exemplary embodiment of the present invention, an air compressor assembly includes an air compressor and an air storage tank suitable for storing pressurized air and having an intake port in an upper surface of the air storage tank. A noise reduction member is disposed between the compressor and the air storage tank and is capable of reducing noise generated by the delivery of pressurized air from the compressor to the air storage tank. The noise reduction member captures the high velocity bursts of pressurized air and discharges the air at a slower velocity and thereby more continuous flow.
[0012]Advantages include at least the following: less vibration of the tank caused by the pulses of air coming out of the compressor, resulting in less noise. The pulsing of air is caused by the stop-and-go push of air from the compressor. Reducing air storage tank vibration and noise, makes the operation of the compressor more comfortable and a more positive experience for the user. In addition, environmental noise produced by the air tank is reduced.

Problems solved by technology

However, check valves can suffer from corrosion due to contact with the condensate.
One long unresolved problem with such air compressor assemblies is that they tend to generate significant noise when compressed air is discharged from the compressor to the air storage tank.
Vibrations and noise make the operation of the compressor less comfortable.
Specifically, air storage tanks receiving pressurized air from a compressor generate significant vibrations.
The shockwaves in turn, generate noise outside of the tank.
This noise includes ringing and rattling caused by the bursts of high velocity air as the air passes from the compressor through the connecting tube and hits the inner walls of the storage tank.

Method used

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  • Compressible Fluid Discharge Muffler
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Examples

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second embodiment

[0038]In the present invention, shown in FIG. 3, the muffler 40 can be welded directly to the air storage tank 14. The muffler 40 includes a tubular body 42 having an inlet 44 at a first end and an outlet 46 at a second end opposing the first end. The inlet 44 has a greater diameter than the outlet 46. The muffler 40 is integrally connected to the air storage tank 14. For example, as shown in FIG. 3, the tubular body 42 is welded with weld bead 56 at the intake port 18 on an inner wall of the air storage tank 14. The outlet 46 of muffler 40 restricts the flow of air being delivered from the compressor 12 to the air storage tank 14.

[0039]Alternatively, the upper outer surface of the muffler can be a threaded surface that is threaded onto an inner threaded surface of the weld flange. Also, the upper inner surface of the muffler can be a threaded surface that is threaded onto an outer threaded surface of the weld flange 34.

[0040]As shown in FIG. 3, the outlet 46 in the second end of th...

fourth embodiment

[0047]In FIG. 9, the muffler 920 serves as the air discharge tube for pressurized air being delivered from the compressor 912 to the air storage tank 914. The muffler cavity 923 extends from the compressor to the check valve 930 serving as the restricting member. Pressurized air is discharged from the muffler / check valve combination through the outlet 926 and enters the air storage tank 914.

[0048]More than one muffler of the present invention can be used in series along the path between the compressor and the air storage tank.

[0049]The muffler can also protect the check valve from corrosion caused by condensate in the air storage tank. Tilting of the compressor, for example, during movement from one location to another location, could allow water or other condensate to enter into air compressor. The check valve serves to check the flow of fluid from the air storage tank to the compressor. However, if the check valve comes in contact with water or other liquid condensate, over time, ...

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Abstract

A noise reduction device including a tubular body having an open first end, a second end opposite the first end, and a cavity located between the first end and the second end. The second end of the tubular body being disposed opposite the first end. The second end has at least one opening with a diameter smaller than the diameter of the opening in the first end.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]The present application claims priority under 35 U.S.C. §119 to the U.S. Provisional Application Ser. No. 61 / 350,226 filed on Jun. 1, 2010, which is herein incorporated by reference in its entirety.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The present invention relates in general to the field of air compressors and particularly to an apparatus and method for reducing the noise of compressed air entering into an air storage tank in a compressor assembly.[0004]2. Description of the Related Art[0005]A compressor assembly normally provides a source of compressible fluid which is temporarily stored in a pressurized fluid tank. Typically, an electric motor or a combustion engine is connected to a compressor unit to activate the compressor. The compressor unit typically includes a piston assembly, or compressor pump, which compresses the fluid and forces it into the fluid pressure tank for temporary storage.[0006]Likewise, a...

Claims

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Application Information

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IPC IPC(8): E03B5/00F01N1/02B21D51/16
CPCF04B35/06F04B39/0055Y10T29/49398F04B39/0072F04B41/02F04B39/0061Y10T137/86035
Inventor WOOD, MARK W.WHITE, GARY D.
Owner BLACK & DECKER INC
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