Single yarn, single yarn product, and preparation method therefor

a single yarn and product technology, applied in the field of single yarn and single yarn product, can solve the problems of high cost and fiber liable to burrs, and achieve the effects of high strength utilization ratio, good structural integrity, and high strength

Inactive Publication Date: 2016-05-26
ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0019]The technical solutions provided by the present invention are essentially different from traditional technologies using ultra high molecular weight polyethylene and are revolutionary innovations against the traditional technologies, namely, the single yarns prepared by converging or converging and twisting the ultra high molecular weight polyethylene thin films or strips replace traditional ultra high molecular weight polyethylene fibers to develop and prepare various products. In addition to the advantages of wear resistance, impact resistance, corrosion resistance, UV resistance and the like which are similar to those of the ultra high molecular weight polyethylene fibers, the single yarn also has the unique advantages of good structural integrity, high strength, high strength utilization ratio, high production efficiency, low processing cost, light weight, small linear density and the like, and therefore the single yarn can replace traditional ultra high molecular weight polyethylene fibers in the preparation of various products and is widely used in various fields, such as civil use, individual protection, national defense military supplies, civil engineering, industrial construction, offshore operations, fishing, ship manufacturing, sports goods and the like.

Problems solved by technology

As the ultra high molecular weight polyethylene fiber has a silk-like structure (the fiber number of the single yarn is about 2.5 deniers), so that in the process of preparing the various products based on the ultra high molecular weight polyethylene fiber, multiple fibers with the silk-like structures need to be arranged respectively, the process is complex, and the cost is high; and furthermore, in the preparation process of the product, the surfaces of the fibers are liable to the generation of burrs due to friction, and the fibers are liable to breaking, distortion, intertwining and other phenomena, thereby being not conductive to realizing integral uniform stress of the multiple fibers, enabling the strength of the integral strength of the prepared product to be often lower than the strength of the multiple ultra high molecular weight polyethylene fibers and realizing a relatively low strength utilization ratio.

Method used

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  • Single yarn, single yarn product, and preparation method therefor
  • Single yarn, single yarn product, and preparation method therefor
  • Single yarn, single yarn product, and preparation method therefor

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embodiment

[0040 of Single Yarn and Preparation Method Thereof

[0041]A single yarn 201 provided by an embodiment of the present invention is formed by converging an ultra high molecular weight polyethylene thin film or strip. As shown in FIG. 2, the ultra high molecular weight polyethylene thin film or strip can be converged to prepare the single yarn. For example, an optional process flow is as follows: placing the ultra high molecular weight polyethylene thin film or strip on a bobbin creel, releasing and enabling the ultra high molecular weight polyethylene thin film or strip to sequentially pass through a thread guide mechanism and a bunching mechanism and then be wound on a tube core. The prepared single yarn has the advantages of good structural integrity, high strength, high strength utilization ratio, high production efficiency, low processing cost, light weight, good flexibility and the like. In addition, as the single yarn is formed by converging the ultra high molecular weight polyet...

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Abstract

The invention relates to a single yarn, a single yarn product and a preparation method thereof, wherein the preparation method of the single yarn comprises: converging or converging and twisting an ultra high molecular weight polyethylene thin film or strip to obtain the single yarn. The single yarn product comprises at least a body prepared from the above-mentioned single yarn. The single yarn obtained by converging or converging and twisting the ultra high molecular weight polyethylene thin films or strips in the invention replaces traditional ultra high molecular weight polyethylene fibers to develop and prepare various products. In addition to the advantages of wear resistance, impact resistance, corrosion resistance, UV resistance and the like which are similar to those of the ultra high molecular weight polyethylene fibers, the single yarn also has the unique advantages of good structural integrity, high strength, high strength utilization ratio, high production efficiency, low processing cost, light weight, small linear density and the like, and therefore the single yarn can replace the traditional ultra high molecular weight polyethylene fibers in the preparation of various products and has a very wide application range.

Description

FIELD OF THE INVENTION[0001]The present invention relates to the technical field of high polymer materials, in particular relates to a single yarn, a single yarn product and a preparation method thereof.BACKGROUND OF THE INVENTION[0002]Ultra high molecular weight polyethylene (Ultra High Molecular Weight Polyethylene, referred to as UHMW-PE) is a thermoplastic engineering plastic with a linear structure and excellent comprehensive performances, and one of the important applications of the material is to prepare a high-strength fiber on the basis of the material.[0003]The ultra high molecular weight polyethylene fiber is a high-performance fiber, has the advantages of high strength, wear resistance, impact resistance, corrosion resistance, UV resistance and the like and can be widely used in multiple fields, for example, the ultra high molecular weight polyethylene fiber can be used for preparing ropes, hangers, fishing nets, various textiles and the like in the civil field, can be a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): D02G3/06D02G1/02
CPCD02G1/0286D02G3/06
Inventor MA, JUNYINGJI, CHANGGANYIN, RUIWEN
Owner ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL
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