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Process for the production of a ready to eat shelf-stable packaged focaccia

Inactive Publication Date: 2017-06-15
BARILLA G E R F LLI SPA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes a method for making a type of bread called focaccia. The process includes adding processing aids, emulsifiers, and dietary fibers to help keep the bread soft during storage. Olive oil is also added to control humidity and prevent the bread from getting too dry or too wet. The result is a bread that maintains its softness and texture throughout its shelf life. Additionally, the bread is oiled on the surface to give it a distinct flavor and appearance. Overall, this method produces a high-quality focaccia that is easier to prepare and store.

Problems solved by technology

Already a few hours after coming out of the oven, in fact, the focaccia undergoes a gradual migration of the humidity which reduces its fragrance and makes the structure chewy (and subsequently dry).
Moreover the oil undergoes a deterioration in quality which causes a loss of fragrance.
Of course, this imposes a limit in that it has to be purchased or prepared only a few hours prior to consumption.
As a consequence, these products impose yet another limitation with respect to the convenience of being able to have at one's disposal a focaccia ready for consumption at any time, in particular when an equipped kitchen is not available, for example in a work environment or when travelling.
This product must be stored in a chilled condition and thus is not shelf-stable.

Method used

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  • Process for the production of a ready to eat shelf-stable packaged focaccia
  • Process for the production of a ready to eat shelf-stable packaged focaccia

Examples

Experimental program
Comparison scheme
Effect test

example 1

Plain Focaccia

[0134]In a first kneading step, a dough for focaccia was prepared with the ingredients given in Table 1, in the quantities indicated, in a mixer with spiral hook at a speed of the stirrer of 35 rpm for 5 minutes in environment set to a temperature of 25° C. To this, in a second kneading step, at 75 rpm for 7 minutes, the ingredients listed in Table 2 were then added in the quantities indicated. At the end a dough with total weight of 2.5 kg was obtained.

TABLE 1Formulation of the dough of the first kneading step% basedon theIngredientstotalType 0 wheat flour53.57Ascorbic acid0.05Malted barley flour0.38Gluten0.63Fatty acid monoglycerides0.40Water30.00Guar fibre0.91Powder natural yeast1.05starterFlavourings0.15Alpha-amylase0.02

TABLE 2Ingredients added in the second kneading stepExtra virgin olive oil1.46Palm fat8.05Natural yeast1.83Salt1.50Total:100%

[0135]The raw dough for focaccia thus obtained was subjected to an extrusion step with a model V4 extruder produced by Rheon...

example 2

[0147]Olive Flavoured Focaccia with Olives

[0148]This focaccia was prepared by following the same process of Example 1 with the difference that in the first kneading step a dough was prepared based on the ingredients listed in Table 3. To this dough, the ingredients listed in Table 4 were added in the second kneading step.

TABLE 3Formulation of the dough of the first kneading step% basedon theIngredientstotalType 0 wheat flour51.54Ascorbic acid0.05Malted barley flour0.36Gluten0.61Fatty acid monoglycerides0.63Water24.70Guar fibre0.35Powder natural yeast1.01starterFlavouring0.21Alpha-amylase0.02

TABLE 4Ingredients added in the second kneading stepExtra virgin olive oil1.41Palm fat4.23Natural yeast1.76Salt1.73Sliced frozen black olives11.39Total:100%

[0149]Upon the focaccia exiting the oven the thickness was approximately 25 mm and the depth of the shaping holes was approximately 24 mm.

[0150]At the end of baking and cooling on a baking rack, the product was cut by ultrasounds and portioned...

example 3

Tomato Flavoured Focaccia

[0151]This focaccia was prepared by following the same process of Example 1 with the difference that in the first kneading step a dough was prepared based on the ingredients listed in Table 5. To this dough, in the second kneading step, the ingredients listed in Table 6 were added, and with the difference that in the step of overlaying of the 4 sheets of dough a quantity of 8% by weight (with respect to the dough) of fragmented and IQF osmotically dehydrated cherry tomato was dosed between two sheets (see Table 7).

TABLE 5Formulation of the dough of the kneading step% basedon theIngredientstotalType 0 wheat flour48.1Ascorbic acid0.06Malted barley flour0.69Gluten0.57Fatty acid monoglycerides0.46Water27.9Guar fibre0.83Powder natural yeast0.95starterPizza flavouring0.05Alpha-amylase0.02

TABLE 6Ingredients added in the second kneading stepExtra virgin olive oil1.33Palm fat7.35Natural yeast2.05Salt1.64

TABLE 7Ingredients added in the lamination stepFragmented and IQ...

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PUM

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Abstract

A shelf-stable ready-to-eat packaged focaccia, is described having appearance and organoleptic qualities comparable to those of a fresh focaccia, which has a relative humidity comprised between 25 and 32%, preferably 27% and water activity (aw) comprised between 0.85 and 0.92, preferably 0.89, and blind holes on its surface having depth of at least 50% of the thickness of the focaccia. A process for the production of a ready-to-eat shelf-stable packaged focaccia is also described which comprises the steps of: a) preparing a dough for focaccia comprising, by weight based on the total weight of the dough, 40-60% flour, 20-35% water, 7-16% vegetable oils and / or fats and / or fractions thereof, of which 1-6% extra virgin olive oil, 0.5-4% yeast, 0.1-3% salt, 0-15% at least one organoleptically characterising ingredient; 0-0.1% at least one baking processing aid, 0-0.8% at least one emulsifier and 0-1.5% dietary fibres; b) extrusion of the dough thus prepared thus obtaining a plurality of sheets of extruded raw dough for focaccia, and subsequent lamination of the plurality of sheets of raw dough for focaccia thus obtaining a layer of laminated raw dough for focaccia; c) first leavening of the layer of laminated raw dough for focaccia thus obtained at a temperature comprised between 20 and 30° C.; d) shaping of the layer of leavened raw dough for focaccia thus obtained forming a plurality of blind holes on the surface of the dough and filling of the holes with a saline solution;

Description

FIELD OF APPLICATION[0001]The present invention relates to the technical area of the food industry and relates, in particular, to a ready-to-eat shelf-stable packaged focaccia. The present invention also relates to a process for the production of a ready-to-eat shelf-stable packaged focaccia.PRIOR ART[0002]Focaccia is a typical Italian bakery product obtained from the processing of a dough of soft wheat flour, water, extra virgin olive oil, yeast and salt, which is leavened and subsequently baked in an oven in an iron baking tray having a very low edge. The focaccia usually has a rectangular shape but can also be circular in shape.[0003]According to some recipes, the focaccia can also be flavoured with various ingredients, more traditionally onions, tomatoes, olives, rosemary, cheese and / or other ingredients, according to taste, which are incorporated in the kneading and / or lamination steps and / or placed on the surface of the focaccia.[0004]The focaccia is different from bread in th...

Claims

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Application Information

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IPC IPC(8): A21D13/22A21D13/40
CPCA21D13/40A21D13/22A21D13/047A21D13/43A21D13/31A21D13/04A21D13/00
Inventor FERRARI, CORRADOGALLINA, CRISTINARUGGERI, ALESSANDRO
Owner BARILLA G E R F LLI SPA
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