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Bainitic steel for rock drilling component

a technology of bainitic steel and rock drilling, which is applied in the field of bainitic steel, can solve the problems of short service life, direct impact on the total cost of drilling operation, and rod strength

Inactive Publication Date: 2018-04-19
SANDVIK INTELLECTUAL PROPERTY AB
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The use of this bainitic steel composition results in drill rods with significantly longer operational life, as the balanced alloy elements stabilize the martensitic surface zone and form hard carbides to compensate for hardness loss, ensuring the connectors remain resistant to wear and tear even at high temperatures.

Problems solved by technology

One problem related to drill rods is their relative short service life, since the rate by which the drill rods wear out and have to be replaced, has a direct impact on the total cost for the drilling operation.
A further problem is the strength of the rod.
If a rod breaks, it may take considerable time to retrieve it from the drill hole.
However, the overall service life of drill rods is still not sufficient.
Instead, the life length of the drill rods seems to be limited by failure in the threaded portion of the connectors.

Method used

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  • Bainitic steel for rock drilling component
  • Bainitic steel for rock drilling component
  • Bainitic steel for rock drilling component

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0084]Example 1 describes the results from field tests performed with case hardened drill rods manufactured from the inventive bainitic steel.

[0085]In a first step a heat of the inventive steel was produced. The heat was produced by melting scrap metal in an electric arc furnace, refining of the molten steel in a CLU converter and subsequently cast in 24″ moulds to ingots.

[0086]The obtained inventive steel had the following composition:

TABLE 1Chemical composition of inventive steelCSiMnPSCrNiMoVCuN0.190.870.720.0040.0091.151.660.700.200.130.009

[0087]From the inventive steel rods were produced. Some of the rods were forged into threaded female type connectors and some into threaded male type connectors.

[0088]The male and female type connectors were subjected to case hardening. In a first step the connectors were carburized in a pit furnace at a temperature of 925° C. for a time period of 5 hours, the furnace contained an atmosphere of CO and H2.

[0089]After five hours the connectors w...

example 2

[0095]In a second example, the hardness reduction of test samples from an inventive steel was determined under laboratory conditions at various reheating temperatures.

[0096]In a first step, a heat of the inventive steel was produced. The heat was produced by melting scrap metal in an electric arc furnace, refining of the molten steel in a CLU converter and subsequently casting in 24″ moulds to ingots.

[0097]The obtained inventive steel had the following composition:

TABLE 3Chemical composition of inventive steelCSiMnPSCrNiMoVCuN0.200.890.790.0110.0131.271.750.770.210.008

[0098]The ingots were rolled into bars and the bars were cut into 5 cm long cylinders, which were used as samples.

[0099]The samples were thereafter subjected to a simulated hardening treatment. This treatment included heating to austenitizing temperature, holding at austenitizing temperature for a pre-determined temperature and subsequently cooling in oil which was heated to room temperature. Thereafter the hardened sa...

example 3

[0105]In a third example a comparison was made on the surface- and core hardness of hardened and tempered samples of an alloy according to the invention and a comparative alloy. The test simulates the tempering effect that occurs in case hardened drill rods due to the heat that evolves in the couplings during drilling. For comparision, an alloy similar to the alloy disclosed in document WO97 / 27022 was selected. WO97 / 27022, discloses an alloy which is optimized for friction welding and is briefly discussed under the section “Background of the invention” of the present application.

[0106]The chemical composition of the inventive and comparative alloys are shown in table 5 below. Comp 0.09 denominates the comparative alloy and Inv 0.22 denominates the inventive alloy.

TABLE 5Chemical composiition of test alloys% C% Si% Mn% P% S% Cr% Ni% Mo% V% Cu% NComp0.190.890.300.0050.0021.251.790.750.090.0200.0020.09VInv 0.22V0.200.890.700.0600.0271.201.840.700.220.130.009

[0107]A 1 kg heat of the com...

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Abstract

A bainitic steel comprising, in weight % (wt %) C: 0.16-0.23, Si: 0.8-1.0, Mo: 0.67-0.9, Cr: 1.10-1.30, V: 0.18-0.4, Ni: 1.60-2.0, Mn: 0.65-0.9, P: 50.020, S: 50.02, Cu: <0.20, N: 0.005-0.012, balance Fe and unavoidable impurities.

Description

RELATED APPLICATION DATA[0001]This application is a continuation application of U.S. application Ser. No. 14 / 653,486 filed Jun. 18, 2015, which is a § 371 National Stage Application of PCT International Application No. PCT / EP2013 / 076740 filed Dec. 16, 2013 claiming priority of EP Application No. 12198569.1, filed Dec. 20, 2012, the entire contents of each are incorporated by reference.TECHNICAL FIELD[0002]The present invention relates to a bainitic steel according to the preamble of claim 1. The present invention further relates to a drill rod component according to the preamble of claim 7. The present invention further relates to method for manufacture a drill rod component according to the preamble of claim 10. The present invention also relates to the use of the inventive bainitic steel according to the preamble of claim 15.BACKGROUND ART[0003]Drilling rods for mining and construction work typically comprises a central rod portion, a threaded male end and a threaded female end. I...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C38/46C21D9/00C22C38/42C21D9/22C22C38/02C21D6/00E21B17/22C21D1/20C22C38/00C22C38/04C22C38/44
CPCC21D2211/002C21D9/0075C22C38/46C22C38/42C21D9/22C22C38/02C21D6/004C21D6/008E21B17/22C21D1/20C22C38/001C21D6/005C22C38/04C22C38/44C21D9/14E21B17/02
Inventor LINDEN, JOHANANTONSSON, TOMAS
Owner SANDVIK INTELLECTUAL PROPERTY AB