Spring tube type flexible micro chemical reactor

Abstract

The present invention provides a spring tube type flexible micro chemical reactor. It comprises a reactor body, a thermal control device, and a gas generating device. The spring tube type flexible micro chemical reactor enhances the heat and mass transfer using the scroll spring tube, which is able to achieve accurate mixing and dynamic adjustment of the heat and mass transfer and is able to effectively solve the problems of blocking of channels by solid reactant, the poor portability of the reaction, etc.

Description

TECHNICAL FIELD[0001]The present invention relates to the technical field of micro-nanometer manufacturing and in particular, to a spring tube type flexible micro chemical reactor.BACKGROUND[0002]In the field of fine chemicals or drug synthesis, the temperature control requirements during the reaction process are extremely strict. For example, in the drug synthesis, a temperature difference of several degrees would cause a change of the chemical composition of the product. The traditional temperature control system adopts the convection-heating method, and the reaction speed is relatively slow. The chemical reaction is often completed but the temperature is still at the relaxation time. In order to accurately control the reaction temperature, a micro reactor suitable for the synthesis of heat-sensitive substances has been developed. The micro reactor is a three-dimensional structural element, which is made of solid substrates using special micromachining techniques and can be used t...

AI Technical Summary

Benefits of technology

The present invention is a spring tube type flexible micro chemical reactor that has a simple structure, wide range of adjustment for heat and mass transfer, and can achieve accurate mixing and dynamic adjustment of heat and mass transfer. It effectively solves problems such as blocking of channels, poor portability of reaction, and so on. The invention enhances heat and mass transfer via the micro tube of the scroll spring tube, and also generates a secondary flow for further enhancement of mass transfer and dynamic adjustment of heat and mass transfer by using a vortex-like structure of the scroll spring tube and vibration of the spring tube. The reactor allows for accurate mixing and dynamic adjustment of heat and mass transfer based on different chemical reactions, can quantitatively control heat and mass transfer, and is especially applicable to some strong exothermic chemical reactions that require strict temperature control and has strong portability.

Problems solved by technology

The traditional temperature control system adopts the convection-heating method, and the reaction speed is relatively slow.

The flow state of the fluid in the micro channel is generally laminar, which will result in a poor heat transfer capability of the fluid itself.

The purpose is to use the secondary flow generated by these structures to enhance the heat and mass transfer, but there are disadvantages of complicated machining technology and high machining costs.

In addition, the existing micro channel reactor also have the following two disadvantages: 1. The heat and mass transfer capacity of the micro channels can only be adjusted by the flow rate; the adjustment range is relatively narrow; the portability of the device is poor and the reactor has to be designed according to different reaction; 2. Chemical reactions in which solid product is formed can easily lead to micro channel blocking.

The micro reactor needs to be disassembled and washed regularly, which is inconvenient to use.

This method requires the use of ultrasonic equipment to cause fluid oscillations, and the apparatus is relatively complicated.

The method uses a spiral tube to generate secondary flow to enhance heat and mass transfer, but its heat and mass transfer effect cannot be adjusted.

Chinese invention patent CN103328092A discloses an oscillating flow micro reactor, which mainly achieves the effect of enhancing mixing by the design of staggered flow, but the reactor structure is complicated to be machined.

At the same time, the design of the product has defects of the complicated machining and too high manufacturing cost.

Images