Male external catheter and method of making same

Abstract

A male external catheter formed of injection-moldable plastic material is disclosed, which has a neck section with inner and outer surfaces having substantially different contours. The male external catheter has a generally cylindrical body section, a drain tube section and the funnel-shaped neck section. The drain tube section has a smaller cross-section than the body section, and the funnel shaped neck section is interposed between and merges with the body and the drain tube sections. A method of manufacture of such a catheter is also disclosed.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application is the U.S. National Phase of PCT / US06 / 10941, filed Mar. 24, 2006, and claims the benefit of the filing date of U.S. Provisional Application No. 60 / 690,718, filed Jun. 15, 2005.BACKGROUND OF THE INVENTION[0002]Male external urinary catheters are commonly manufactured by dip processing or blow molding. Examples of dip processing are set forth in U.S. Pat. Nos. 5,376,085 (silicone rubber), U.S. Pat. No. 5,407,715 (triblock copolymers), U.S. Pat. No. 4,475,910 (latex), U.S. Pat. No. 4,846,909 (latex) and International Publication WO 96 / 29962 (polyurethane). A combination of injection molding, pull extrusion and blow molding is disclosed in U.S. Pat. No. 5,554,141 (styrene-based block copolymers). Regardless of the method used, the catheters produced by such processes characteristically have the common feature of inner surface contours that mimic or match the contours of the outer surfaces.[0003]Typically, a male external cath...

AI Technical Summary

Benefits of technology

[0005]This invention is concerned with a male external catheter and the method for its manufacture, in which the catheter is formed in whole or in part from a suitable injection-moldable plastic material and in which the contours of its inner and outer surfaces are selectively and substantially different. Thus, the outer surface of the funnel-shaped neck section may have a series of concentric corrugations, as described above, while the inner surface of that same section may be smoothly tapered, thereby enhancing flow and eliminating or reducing the possibilities that urine might collect and be retained in the neck section. Similarly, the outer surface of the drain tube section might be provided with one or more recesses and or projections to facilitate manual gripping of the drainage tube section when it is to be joined to a connector. Other substantial differences in the contours and textures of the inner and outer surfaces may be provided to facilitate application and use of the catheter.

[0008]A further advantage of using injection molding, and particularly multi-shot molding or over-molding techniques, is that the catheter may be formed with materials of different composition along its inner and outer surfaces. For example, the outer layer may include additives to promote release whereas the inner layer may have additives to provide or at least promote adhesion, or enhance skin care, or supply therapeutic and / or antibacterial agents to the skin.

Problems solved by technology

While the corrugations are effective in achieving those objectives, they also result in a construction in which the inner surface of the neck portion, which mimics the corrugations of the outer surface, has the disadvantage of collecting and retaining small amounts of urine within its annular channels or grooves.

Smooth-walled tubes can be difficult to push onto such connectors but, heretofore, it has not been considered feasible to provide such a drain tube section with a contoured outer surface that facilitates gripping and advancing the section onto a connector while at the same time providing such section with a smooth cylindrical inner surface.

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