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Magnesium dichloride-ethanol adducts and catalyst component obtained therefrom

a technology of magnetene ethanol and catalyst components, which is applied in the direction of catalyst activation/preparation, physical/chemical process catalysts, chemical/physical processes, etc., can solve the problems of phthalates recently raised concerns and the activity/stereospecificity balance is very far from being acceptable for industrial exploitation

Active Publication Date: 2017-06-06
BASSELL POLIOLEFINE ITAL SRL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The dicarbamate-based catalyst system achieves an excellent balance of activity and stereospecificity, overcoming the limitations of phthalate-based systems and providing a safer, more effective alternative for propylene polymerization.

Problems solved by technology

One of the problems associated with the use of this catalyst system is that the phthalates have recently raised concerns due to the medical issues associated with their use and some compounds within this class have been classified as source of heavy health problems.
Also in this case however, the activities / stereospecificity balance is very far from being acceptable for industrial exploitation.

Method used

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  • Magnesium dichloride-ethanol adducts and catalyst component obtained therefrom
  • Magnesium dichloride-ethanol adducts and catalyst component obtained therefrom
  • Magnesium dichloride-ethanol adducts and catalyst component obtained therefrom

Examples

Experimental program
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examples

[0055]Synthesis of 3,5-di-tert-butyl-1,2-phenylene bis(diethylcarbamate)

[0056]5 g of 3,5-di-tert-butylcatechol (22.5 mmol) are charged in a round bottom flask with 60 mL of THF under nitrogen. 1.2 g of NaH (47.3 mmol) are added carefully under stirring then 6.3 mL of diethylcarbamoyl chloride (50 mmol) are added dropwise. The mixture is left to stir at room temperature until GC shows that the reaction is completed. Then the mixture is diluted with acidic water (180 mL) and extracted with ethyl acetate (100 mL). The organic layer is washed with water until neutral pH, then is anhydrified over Na2SO4 and the solvent is distilled off to afford 9.4 g of residue (99% of yield) with a GC purity of 99%.

[0057]Synthesis of 4-(tert-butyl)-1,2-phenylene bis(diethylcarbamate)

[0058]The procedure is the same as that used for 3,5-di-tert-butyl-1,2-phenylene bis(diethylcarbamate) except that 4-tert-butylcatechol is used as starting diol.

[0059]Synthesis of 5-(tert-butyl)-3-methyl-1,2-phenylene bis(d...

examples 1-11

[0079]The catalyst components were prepared according to the general procedure using the donors indicated in Table 1. The so obtained solid catalyst components were analyzed for their composition, and were tested in polymerization of propylene, using the procedure described above. The results are listed in Table 1.

example 12

[0080]The same procedure of example 1 was used with the only difference that the spherical adduct before being, used in the preparation of the catalyst, was exposed to a thermal dealcoholation at increasing temperatures from 30 to 130° C. operating in nitrogen current until the residual alcohol content was 50% wt based on the total weight of the adduct.

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Abstract

Catalyst component for the polymerization of olefins comprising Mg, Ti and an electron donor of formula (I)Where R1 and R2, independently, are selected from hydrogen and C1-C15 hydrocarbon groups, optionally contain an heteroatom selected from halogen, P, S, N, O and Si, which can be fused together to form one or more closed cycles and A is a bivalent bridging group.

Description

[0001]This application is the U.S. National Phase of PCT International Application PCT / EP2013 / 069653, filed Sep. 23, 2013, claiming benefit of priority to European Patent Application No.12186539.8, filed Sep. 28, 2012, and benefit of priority under 35 U.S.C. §119(e) of U.S. Provisional Application No. 61 / 708,539 filed Oct. 1, 2012, the contents of which are incorporated herein by reference in their entirety.FIELD OF INVENTION[0002]The present invention relates to catalyst components for the polymerization of olefins, in particular propylene, comprising a Mg dihalide based support on which are supported Ti atoms and an electron donor selected from a specific class of dicarbamates. The present invention further relates to the catalysts obtained from said components and to their use in processes for the polymerization of olefins in particular propylene.BACKGROUND OF INVENTION[0003]Catalyst components for the stereospecific polymerization of olefins are widely known in the art. Concerni...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): B01J31/00C08F4/02C08F4/60C08F4/06C08F2/00C08F4/00B01J27/24B01J37/00C08F4/44C08F10/06C08F110/06
CPCC08F110/06C08F10/06C08F4/651C08F4/6543C08F2500/12
Inventor MIGNOGNA, ALESSANDROBALBONI, DAVIDECRISTOFORI, ANTONIOMORINI, GIAMPIERO
Owner BASSELL POLIOLEFINE ITAL SRL