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Method for repairing furnace lining of intermediate frequency furnace for steelmaking

A furnace lining repairing and intermediate frequency furnace technology is applied in the lining repairing, furnace, electric furnace and other directions, which can solve the problems of poor furnace wall repairing effect, large time and labor required, poor furnace surface sintering, etc., and achieves good sintering effect. Easy to master, fast and effective repair effect

Inactive Publication Date: 2007-12-26
QINGTONGXIA ALUMINUM IND GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since the melting point of quartz sand is about 1700°C, which is close to the molten steel temperature of about 1600°C, and the medium-frequency induction furnace has a relatively strong heating capacity (up to 10°C / min), and it also has electromagnetic stirring effect, it is easy to cause molten steel to melt first. Rapid heating and rinsing of the furnace bottom and furnace wall will cause loss of the quartz sand furnace lining. Usually, after 40-50 heats, the furnace lining will become thin and fail. 1. The time and labor required for sintering the furnace lining are relatively large, so the user often chooses to repair the failed furnace lining. Dry material hot repair is a commonly used furnace repair process, but from the perspective of use effect, it has certain defects. The main manifestations are: (1) The effect of repairing the furnace wall is not good, and the repairing material is not easy to combine with the original furnace lining; (2) After repairing, adding steel material for sintering, due to the shape and size of the steel material is different, the contact with the furnace is uneven , resulting in poor sintering of the furnace surface, and part of the repair material peeling off

Method used

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  • Method for repairing furnace lining of intermediate frequency furnace for steelmaking

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Effect test

Embodiment 1

[0031] As shown in Figure 1, usually after 40-50 heats, the furnace lining becomes thin and fails, often in the shape of an elephant foot. At this time, the obvious characteristics are: the melting speed is obviously accelerated, and the liquid level of the molten steel of the same weight is lower than the initial 300mm Above, there are obvious deep recesses locally. In actual production, when it is found that the thickness of the current furnace lining is less than or equal to 40% of the original furnace lining thickness, the furnace lining can be repaired.

[0032] Pour out all the molten steel in the furnace. If there is any remaining part, wait for it to solidify and remove it, and clean up the residue attached to the furnace. Sprinkle boric acid with a particle size of 1mm evenly on the bottom 2 of the furnace. The thickness of boric acid is controlled at 5mm or according to the weight of boric acid. / Furnace bottom 2 area is 2.0Kg / m 2 Add boric acid, and then put in an ...

Embodiment 2

[0034] When the thickness of the front lining is less than or equal to 40% of the original lining thickness, the lining can be repaired.

[0035] Pour out all the molten steel in the furnace, if there is any remaining part, take it out after it solidifies, and clean up the residue attached to the furnace, evenly sprinkle boric acid with a particle size of 1.5mm on the bottom 2 of the furnace, control the thickness of boric acid at 5.5mm or press Boric acid weight / area of ​​furnace bottom 2 is 2.25Kg / m 2 Add boric acid, and then put in an appropriate amount of quartz sand that is exactly the same as the furnace lining in terms of composition and particle size as the furnace material according to the loss of the second part of the furnace bottom. The forming steel mold 3 for repairing the furnace is put into the furnace, as shown in Figure 2, the forming steel mold 3 is a barrel shape matched with the furnace wall 1, and then the steel block 4 is put into the forming steel mold ...

Embodiment 3

[0037] When the thickness of the front lining is less than or equal to 40% of the original lining thickness, the lining can be repaired.

[0038] Pour out all the molten steel in the furnace, if there is any remaining part, take it out after it solidifies, and clean up the residue attached to the furnace, evenly sprinkle boric acid with a particle size of 2mm on the bottom 2 of the furnace, and control the thickness of boric acid at 6mm or according to the weight of boric acid / Furnace bottom 2 area is 2.5Kg / m 2 Add boric acid, and then put in an appropriate amount of quartz sand that is exactly the same as the furnace lining in terms of composition and particle size as the furnace material according to the loss of the second part of the furnace bottom. The forming steel mold 3 for repairing the furnace is put into the furnace, as shown in Figure 2, the forming steel mold 3 is a barrel shape matched with the furnace wall 1, and then the steel block 4 is put into the forming s...

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Abstract

The present invention is furnace lining repairing process, and is especially the furnace lining repairing process for steelmaking IF furnace. The furnace lining repairing process includes the following steps: determining repairing time, clearing furnace inside, applying adhesive and furnace building material, setting forming steel mold and starting mold block, applying furnace building material, and sintering furnace building material. The furnace lining repairing process is relatively simple, and has effective repair of furnace lining, organic combination of the repair material and original furnace building material, flat furnace bottom, homogeneous heating of the hearth, good sintering effect and long service life of the repaired furnace lining.

Description

technical field [0001] The invention relates to a furnace lining repair method, in particular to a method for repairing the furnace lining of an intermediate frequency furnace for steelmaking. Background technique [0002] The steelmaking process of the intermediate frequency furnace is simple, and the required investment is relatively economical. Quartz sand is a widely used furnace material. The Chinese invention patent application "Induction Furnace Lining Sand" (public number: CN 1171539A, public date: January 28, 1998, Application No.: 96118045.5) and "Acid Furnace Lining Refractories for Induction Electric Furnace" (publication No.: CN1110964A, publication date: November 1, 1995, application No.: 94110946.1), all have carried out comparatively detailed research on the quartz sand material used for building furnaces. illustrate. [0003] Since the melting point of quartz sand is about 1700°C, which is close to the molten steel temperature of about 1600°C, and the mediu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27D1/16C21C5/52
CPCY02P10/20
Inventor 丁永华王宁
Owner QINGTONGXIA ALUMINUM IND GROUP