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Brake block friction material granulating manufacturing process

A friction material and manufacturing process technology, which is applied in the field of brake pad friction material granulation manufacturing process, can solve the problems of high price, gel formation, poor dispersion, etc.

Inactive Publication Date: 2008-04-30
SHANDONG GOLD PHOENIX
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the granulating agent used in the granulation process of friction materials is mostly an imported granulating agent, its model is "BONDING AGENT FMT NET 222603", which is a kind of chemical cellulose fiber, which is easy to form gel when it meets water, and has poor dispersibility. The granulation process is complex and the price is relatively high (about 17-18 yuan per kilogram)
The disadvantages of its process are as follows: 1. It must be mixed with water first, and then stirred at a high speed for a long time (about 75 minutes) at a certain temperature (about 60°C), and then stirred for 10 minutes after being mixed with friction materials; 2. Even if the above process is adopted, there are still gel aggregation phenomena in about 5% of the produced granules; 3. Due to the appearance of the gel phenomenon, the baking time is increased by 25%

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0004] Embodiment 1: Get 300 kilograms of mixed friction materials, add 8.7 kilograms of honey, add 30 kilograms of water within 1 minute, and start granulation after stirring for 4 minutes; put the granules made into an oven, Dry at 120° C. for 1 hour, so that the moisture content after drying is less than 1%. The diameter of the produced friction material particles is 1.5-3 mm, and the produced friction material particles weigh 308.7 kg.

Embodiment 2

[0005] Embodiment 2: Get 200 kilograms of mixed friction materials, add 5.8 kilograms of honey, add 20 kilograms of water within 1 minute, and start granulation after stirring for 4 minutes; put the granules made into an oven, Dry at 120° C. for 1 hour, so that the moisture content after drying is less than 1%. The diameter of the produced friction material particles is 1.5-3 mm, and the produced friction material particles weigh 205.8 kg.

Embodiment 3

[0006] Example 3: Take various raw materials with a total weight of 100 kilograms, add 2.9 kilograms of honey, add 10 kilograms of water within 1 minute, and start granulation after stirring for 4 minutes; put the granulated granules into the oven , at 120 ° C for 1 hour, so that the moisture content after drying is less than 1%. The diameter of the produced friction material particles is 1.5-3 mm, and the produced friction material particles weigh 102.9 kg.

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Abstract

The invention relates to a brake disk friction material granulation technology. It adds 2.9 portions honey into 100 weight portions mixed brake disk friction material and adds 10 weight portions water in one minute, whisking for 4 minutes to take granulation, putting the grained particle into oven for drying 1 hour under 120 degree centigrade to make the water content below 1%. The diameter of the particle is 1.5-3mm, and the weight is 102.9 portions. The advantage of the invention is that it has simple technology, good dispersibility, environment protection, etc.

Description

Technical field: [0001] The invention relates to the technical field of friction material granulation technology, in particular to a brake pad friction material granulation manufacturing process. Background technique: [0002] At present, the granulating agent used in the granulation process of friction materials is mostly an imported granulating agent, its model is "BONDING AGENT FMT NET 222603", which is a kind of chemical cellulose fiber, which is easy to form gel when it meets water, and has poor dispersibility. The granulation process is complicated and the price is relatively high (about 17-18 yuan per kilogram). The disadvantages of its process are as follows: 1. It must be mixed with water first, and then stirred at a high speed for a long time (about 75 minutes) at a certain temperature (about 60°C), and then stirred for 10 minutes after mixing in friction materials; 2. Even if the above-mentioned process is adopted, in the produced granules, gel aggregation phenom...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09K3/14
Inventor 孙忠义王春雨王广兴
Owner SHANDONG GOLD PHOENIX
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