Cold wire submerged-arc welding method and device, control system and control method

A submerged arc welding and control system technology, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of neglecting the thermal damage of the base metal, grain coarsening, affecting the welding quality and performance.

Inactive Publication Date: 2007-10-24
LANZHOU UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is often necessary to correct the deformation problem caused by high heat input after welding, and ignore the thermal damage to the base metal
Especially when using single-wire or multi-wire submerged arc welding of fine-grained high-strength steel and a class of materials with strong heat sensitivity, large energy input into the base metal and weld will cause overheating damage to the base metal and weld, It causes the grain coarsening in the heat-affected zone of the base metal, resulting in local softening, which makes the mechanical properties of the heat-affected zone uneven, affecting the welding quality and performance

Method used

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  • Cold wire submerged-arc welding method and device, control system and control method
  • Cold wire submerged-arc welding method and device, control system and control method
  • Cold wire submerged-arc welding method and device, control system and control method

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Embodiment Construction

[0016] As shown in Figure 1, the cold wire submerged arc welding method of the present invention is to use the arc generated between the arc welding wire and the welded workpiece as the heat source, and insert a non-energized, non-heated cold wire into the overheated molten pool, As the weld filler metal, the filling position of the cold wire is located in the center of the high-temperature molten pool behind the arc center in the relative welding forward direction. Before the welding process is completed, first stop the feeding of the cold wire, and then extinguish the arc welding wire to end the whole welding process. welding process.

[0017] As shown in Figure 2, the cold wire submerged arc welding device of the present invention is fixedly installed on a conventional welding trolley, and is composed of a cold wire filling mechanism and an arcing wire feeding mechanism, and the arcing wire in the arcing wire feeding mechanism 5 is driven by two pairs of first wire feed rol...

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Abstract

The invention relates to a cold wire submerged arc welding method and control system, using a piece of cold wire inserted in to the overheated fuse pool, stuffing the central part of the high temperature fuse pool, the cold wire driven by the wire feeding wheel, sticking out from the positioning nozzle of the zigzag hose inside the positioning sleeve which sliding along the circumference with rotary subsidiary as the axis, the positioning plate installed on the fixed sleeve, control system made of two subsystems with same single chip machines, through RXD, TXD generating synchronic pulses, by determining the inserting location, cold wire stuffing inside the high temperature fuse pool center, flaming arc welding wire forming the fuse pool, timely collected welding current, electric arc voltage, determining the fuse pool length threshold value, and starting feeding the cold wire when the length of the fuse pool bigger than that of the fuse length threshold value.

Description

technical field [0001] The invention relates to submerged arc automatic welding in arc welding, and the international patent classification is B23K9 / 18. Background technique [0002] Submerged arc automatic welding is a kind of high-energy fusion that uses molten flux to participate in the metallurgical reaction of the weld while forming an air cavity under the flux layer to isolate the air. Welding method. However, when this process method is used for welding pipeline steel, high-strength steel and other heat-sensitive medium and thick plates, the overheating caused by the large input energy to the base metal will cause damage such as softening of the heat-affected zone. [0003] The multi-wire multi-arc submerged arc welding method currently used in the industry has been used in welding some thick plate welding structures (large ship hulls, welded steel pipes, thick-walled pressure vessels, H-shaped steel beams), and as many as 3 to 6 sending machines have been used. The...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/18B23K9/133B23K9/12B23K9/10B23K9/095
Inventor 张鹏贤张瑾马跃洲陈剑虹梁卫东
Owner LANZHOU UNIVERSITY OF TECHNOLOGY
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