Full-automatic assembly production chain of energy-saving lamp

Abstract

The invention relates to the energy-saving lamp full automatic-assembly assembly line. It belongs to the energy-saving lamp manufacture equipment technology area. Its characteristic lies in that the rack intermediate deck coordinate installs the work piece conveying appliance by the transmission chain drive, the one output end of the decelerator which installs on the sublayer of the rack and connects the motor driver connects the dynamic major axis which coordinates the cam major axis driver, another output through the cam dismember coordinates to the work piece conveying appliance, above the work piece conveying appliance fit establishes automatic compression moulding equipment, automatic soldering lamp base equipment, automatic dial nail equipment, compression moulding cam, soldering lamp base cam, dial nail cam which installs on the cam major axis separately connects the automatic compression moulding equipment, automatic soldering lamp base equipment, automatic dial nail equipment. The line flow has rational design, the automation pattern substitutes manual work, reduces the suggestion factor of the quality flaw, enormously raises the production efficiency and the product quality, creates the scale effect, take a foundation for promoting the enterprise brand image.

Description

technical field [0001] The invention belongs to the technical field of energy-saving lamp manufacturing equipment, and in particular relates to an energy-saving lamp automatic assembly line. Background technique [0002] The energy on the earth is becoming increasingly tense, saving energy and protecting the environment are the primary issues of social development in the 21st century. Compared with incandescent lamps, energy-saving lamps have a significant energy-saving effect. The light emitted by each 1 watt of energy-saving lamps is equivalent to the light emitted by 5 to 6 watts of incandescent lamps. application. The production of energy-saving lamps mainly involves processes such as circuit board processing, lamp tube placement, rectifier placement, compression molding, welding lamp caps, printing, aging, packaging, etc. In traditional production, each process is purely manual or semi-manual, and the production efficiency is extremely high. Low, almost all energy-sav...

AI Technical Summary

Problems solved by technology

The production of energy-saving lamps mainly involves processes such as circuit board processing, lamp tube placement, rectifier placement, compression molding, welding lamp caps, printing, aging, packaging, etc. In traditional production, each process is purely manual or semi-manual, and the production efficiency is extremely high. Low, almost all energy-saving lamp assembly and production enterprises are labor-intensive enterprises, the manufacturing and management costs are high, and quality defects are likely to be caused during the production process, product scrapping and rework are more obvious, and quality fluctuations are relatively large, such as manual operation The card-plastic parts process is easy to cause the defect commonly known as "big mouth"; manual nailing usually uses manual nailing machines, pneumatic nailing machines, dual-purpose lamp nailing machines and other equipment to turn the energy-saving lamp head upside down Inserting nails into the nailing equipment, due to the influence of its own weight, the lamp head will automatically sink and cause defective products; manual welding lamp head, product quality largely depends on subjective factors such as the operator's proficiency and work responsibility, it is easy Insufficient soldering, poor contact caused by desoldering, etc., and welding quality defects are often not found in time, which will affect the stability of sales product quality; Problems such as high scrap rate and many reworks lead to low production efficiency, poor quality stability, increased production costs, and weakened the market competitiveness of products

Images