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Needle roller for carding machine and preparation method thereof

A carding machine and needle roller technology, which is applied in the field of preparation of needle rollers for carding machines, can solve the problems of easy wear of the rack pin teeth, long parking maintenance time, and decline in carding quality, so as to achieve reliable product quality, parking The effect of short maintenance time and short production cycle

Inactive Publication Date: 2008-02-13
YIXING FANGZHOU ENVIRONMENT CONSERVATION
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the cotton spinning industry, the needle rollers of carding machines are commonly used for sawtooth licker-in rollers. The licker-in rollers are composed of racks. The teeth of the racks are easy to cause wear and have a short service life. In addition, the sharp angles of the serrated teeth are generally larger than the sharp angles of the comb needles, so it is not easy to pierce the cotton. The sharp edge of the rack will damage the fiber, the quality of carding will decrease, and the production efficiency of the equipment will be low. The material of the tooth roller is steel plate, which is inconvenient to install, consumes a lot of energy, and takes a long time to stop for maintenance.

Method used

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  • Needle roller for carding machine and preparation method thereof

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Embodiment Construction

[0009] Needle roller for carding machine, including aluminum alloy tube 1 and central shaft 2, both ends of aluminum alloy tube 1 are closed by flange 3, aluminum holes are opened on the wall of aluminum alloy tube 1, and steel needles are planted in the aluminum holes 4. The steel needle is composed of a needle point 41 and a needle column 42. The steel needle made of carbon steel has been subjected to surface treatment, that is, the carbon steel needle is quenched and tempered to make the steel needle hardness 48-55 degrees, and then the steel needle is The surface is coated with nickel, the diameter of the aluminum hole is greater than or equal to 2-4 wires than the diameter of the steel needle, and the steel needle 4 pins implanted in the aluminum alloy tube hole are bonded and closed with the aluminum alloy tube 1 by superglue.

[0010] The preparation method of the needle roller for the carding machine is as follows: inject superglue into the hole of the perforated alumin...

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Abstract

A needle roller for carding machine belongs to a piece of equipment for carding machine in the cotton textile industry. The needle roller includes an aluminum pipe and a central axle; both ends of the aluminum pipe are sealed with flanges; the wall of the aluminum alloy pipe is opened with a aluminum hole; a steel needle is planted in the aluminum hole, which consists of a needle tip and a needle bar; the needle bar of the steel needle planted in the aluminum alloy pipe hole is adhered and integrated to the aluminum alloy pipe by super glue. The product quality is reliable; the needle roller and the needle tip have small coaxially and high co-straightness; the needle roller with the aluminum alloy as base structure is convenient in installation, has light weight, less energy consumption, high equipment manufacturing efficiency; in addition, the time for parking for maintenance is short, the carding quality is stable and unchanged, which is applicable to reconstruction of the current carding machines, and improves the performance and quality of the carding machines.

Description

technical field [0001] The invention belongs to equipment for a carding machine in the cotton spinning industry, in particular to a needle roller made of aluminum alloy, and also provides a preparation method for the needle roller for a carding machine. Background technique [0002] In the cotton spinning industry, the needle rollers of carding machines are commonly used for sawtooth licker-in rollers. The licker-in rollers are composed of racks. The teeth of the racks are easy to cause wear and have a short service life. In addition, the sharp angles of the serrated teeth are generally larger than the sharp angles of the comb needles, so it is not easy to pierce the cotton. The sharp edge of the rack will damage the fiber, the carding quality will decrease, and the production efficiency of the equipment will be low. The gear roller is made of steel plate, which is inconvenient to install, consumes a lot of energy, and takes a long time to stop for maintenance. Contents of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01G15/18C23F17/00C21D1/18
Inventor 周玉伟
Owner YIXING FANGZHOU ENVIRONMENT CONSERVATION
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