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Abrasive cloth and process for production thereof

A manufacturing method and technology of abrasive cloth, which is applied in the field of abrasive cloth, can solve the problems of not being able to make sufficient contributions to the reduction of substrate surface roughness or the minimization of scratch defects, and achieve the effect of excellent smoothness and dense surface state

Inactive Publication Date: 2008-10-01
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the properties as fiber bundles become dominant and cannot sufficiently contribute to the reduction of substrate surface roughness or the minimization of scratch defects

Method used

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  • Abrasive cloth and process for production thereof
  • Abrasive cloth and process for production thereof
  • Abrasive cloth and process for production thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0108] The melt viscosity is 310 poise (240 ℃, shear rate 121.6 seconds -1 ), a melting point of 220°C N6 (40% by weight) and a weight average molecular weight of 120,000, a melt viscosity of 720 poises (240°C, shear rate 121.6 seconds -1 ), polylactic acid (PLA) (more than 99.5% optical purity) (60% by weight) with a melting point of 170° C. was mixed at 220° C. with a twin-screw extruder to obtain a polymer alloy sheet. Here, the weight average molecular weight of PLA was obtained by the following method. That is, tetrahydrofuran was mixed with a chloroform solution of a sample to prepare a measurement solution, which was measured at 25° C. with Gel Permeation Chromatography (GPC) Waters 2690 manufactured by Waters Corporation, and calculated in terms of polystyrene. The measurement was performed three times for each sample, and the average value was used as the weight average molecular weight.

[0109] Through the spunbonding method, the above-mentioned polymer alloy shee...

Embodiment 2

[0119] The melt viscosity is 1200 poise (262 ℃, shear rate 121.6 seconds -1 ), a melting point of 225°C PBT (20% by weight) with a weight average molecular weight of 120,000 and a melt viscosity of 300 poises (240°C, shear rate 121.6 seconds -1 ), polylactic acid (PLA) (more than 99.5% optical purity) (80% by weight) with a melting point of 170° C. was mixed at 250° C. with a twin-screw extrusion mixer to obtain a polymer alloy sheet.

[0120] Through the spunbond method, the above-mentioned polymer alloy sheet is spun out of the fine hole at a spinning temperature of 250°C, and then spun with an ejector at a spinning speed of 4000m / min, and collected on a moving net conveyor Above, use embossing rollers with a pressing rate of 16% to heat press at a temperature of 90°C and a linear pressure of 20kg / cm to obtain a single fiber with a fineness of 2.0dtex and a weight per unit area of ​​150g / m 2 long-fiber nonwovens.

[0121] An oil agent (SM7060EX: manufactured by Toray Dowco...

Embodiment 3

[0129] The melt viscosity is 530 poise (262 ℃, shear rate 121.6 seconds -1 ), N6 (20% by weight) with a melting point of 220°C and copolymerized PET (80% by weight) with a melting point of 225°C -1 ), a melting point of isophthalic acid with a melting point of 225° C. and 4 mol% bisphenol A to obtain] mixing at 260° C. with a twin-screw extrusion mixer to obtain a polymer alloy sheet.

[0130] Using this polymer alloy sheet, a 3.2-fold drawn yarn of 120 dtex and 12 filaments was obtained by using the known method described in Example 1 of JP-A-2004-162244.

[0131] The polymer alloy fiber was crimped so that the number of crimps was 14 / 2.54 cm and the cutting length was 51 mm, and cut to obtain a polymer alloy raw cotton. The obtained polymer alloy raw cotton is carded and cross-laid to make a net, and then the needle density is 3000 / cm 2 Implement acupuncture to obtain a weight per unit area of ​​610g / m 2 A non-woven fabric containing polymer alloy raw cotton.

[0132] Th...

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Abstract

The invention provides an abrasive cloth, on the surface, ultrafine-denier fibers which have a number-mean single-fiber fineness of 1*10<-8> to 1.4*10<-3> dtex and a content of fibers whose single-fiber finenesses fall within the range of 1*10<-8 >to 1.4*10<-3> dtex of 60% or above, characterized in that on average 500 or more intersections showing on the surface between ultrafine-denier fibers whose single-fiber finenesses fall within the range of 1*10<-8> to 1.4*10<-3> dtex are present as determined by observing fifty 0.01mm<2> areas under a scanning electron microscope (SEM) at a magnification of 2,000.

Description

technical field [0001] The present invention relates to an abrasive cloth suitable for ultra-high-precision finishing of aluminum alloy substrates and glass substrates used for magnetic recording disks (texture processing), and relates to an extremely dense surface with nanofibers dispersed on the surface Condition and excellent smoothness of the abrasive cloth. Background technique [0002] In recent years, with the increase of capacity and memory density of magnetic recording media such as magnetic disks, the flying height of the magnetic head tends to decrease significantly. Therefore, if there are protrusions on the surface of the magnetic disk, the magnetic head will come into contact with the protrusions, causing the magnetic head to break and scratches on the magnetic disk surface. In addition, even tiny protrusions that do not break the magnetic head can cause errors when reading and writing information when they come into contact with the magnetic head. [0003] W...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B37/00D04H3/16D04H1/4382D06M11/00D06M11/38D06M101/32D06M101/34D06N3/00
CPCB24D11/02B32B27/12D06N3/14D04H1/42D06N3/0004B32B27/36D04H3/16B32B5/022B32B5/026B32B5/26B32B2255/02B32B2255/26B32B2260/021B32B2260/046B32B2262/0261B32B2262/0276B32B2307/21B32B2307/306B32B2307/3065B32B2307/7145B32B2307/718B32B2432/00D04H1/4334D04H1/435D04H3/016D04H1/4383D04H1/43838Y10T428/2395D06N3/00
Inventor 西村一西村诚近藤五郎木立惠治夫
Owner TORAY IND INC