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Soft magnetic automobile antilocking system gear ring and method for manufacturing the same

An anti-lock braking system and soft magnetic technology, which is applied in the field of sensor signal components of the anti-lock braking system of automobiles, can solve the problems of not involving materials and difficult implementation, and achieve material saving, labor productivity improvement, and high production efficiency Effect

Active Publication Date: 2012-06-27
伽鸿汽车零件科技(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the patent does not address the composition of the material, making it difficult to implement

Method used

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  • Soft magnetic automobile antilocking system gear ring and method for manufacturing the same

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Preparation of 512078ABS ring gear:

[0020] Component weight percentage formula:

[0021] Fe 98.1%

[0022] Cu 0.05%

[0023] Ni 0.5%

[0024] Zinc Stearate 0.7%

[0025] S 0.4%

[0026] P 0.25%

[0027] The preparation method of the above-mentioned soft magnetic automobile anti-lock braking system ring gear comprises the following steps:

[0028] After mixing the above-mentioned various materials, molding is carried out through a mold. The temperature of molding is normal temperature, and the pressure of molding is 25Mpa. After the product blank is formed, it is sintered and formed. The sintering temperature is 1130°C, preferably 1050°C, and the sintering time is 13 hours. Then carry out repressing through the plastic mold to improve its compactness and dimensional accuracy, and then use mechanical processing methods for finishing, and finally apply Dacromet coating to the product to obtain the finished product.

[0029] Required materials: (blank) outer diamet...

Embodiment 2

[0031] The preparation of 512078ABS ring gear: structure is the same as embodiment 1.

[0032] Component weight percentage formula:

[0033] Fe 99.0%

[0034] C 0.02%

[0035] Cu 0%

[0036] Ni 0.4%

[0037] Zinc stearate 0.07%

[0038] S 0.3%

[0039] P 0.21%

[0040] The above-mentioned method for preparing the ring gear of the soft magnetic automobile anti-lock braking system comprises the following steps in turn:

[0041] After mixing the above-mentioned various materials, molding is carried out through a mold. The temperature of molding is normal temperature, and the pressure of molding is 7Mpa. After the product blank is formed, it is sintered and formed. The sintering temperature is 1050 ° C, and the sintering time is 11 hours. The mold is repressed to improve its compactness and dimensional accuracy, and then the machining method is used for finishing, and finally the product is dacromet-coated to obtain the finished product.

[0042] Required materials: (blank...

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Abstract

The invention provides a ring gear of a soft-magnetic auto antilock breaking system and a preparation method thereof. According to weight percentage, the adopted materials are as follows: 0 to 0.02 percent of C, 0 to 0.05 percent of Cu, 0.4 to 0.5 percent of Ni, 0.5 to 0.7 percent of zinc stearate, 0.3 to 0.4 percent of S, 0.2 to 0.25 percent of P, and the rest is Fe. The ring gear of the soft-magnetic auto antilock breaking system of the invention has steady signals and high sensitivity when matching with a sensor; besides, the invention has the advantages that production material can be saved; high production efficiency and low energy consumption can be realized; material utilization rate can be increased from 40 to 50 percent of traditional production to more than 95 percent; energy consumption can drop by 40 to 70 percent; working hours can drop by more than 50 percent; labor productivity can increase by 10 times or more than dozens of times, etc.

Description

technical field [0001] The invention relates to a sensing signal component of an automobile braking anti-lock braking system. Background technique [0002] The ring gear of the automobile anti-lock braking system is a key component reflecting the sensitivity, and its performance will directly affect the normal operation of the anti-lock braking device of the automobile braking system. [0003] The ring gear of the anti-lock braking system includes an annular disc and teeth arranged on the upper part of the annular disc. At present, the ring gears are all made of No. 20 seamless steel pipes. The preparation methods include: steel pipe cutting, turning, gear hobbing, post-processing and surface treatment. The processing efficiency is low, waste materials, and the output signal is not good. Stablize. As disclosed in Chinese Patent Application (Patent) No.: 200410067782.7, this patent mainly uses AL6061 alloy. [0004] Chinese patent application (patent) number: 03248527.1 re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/60B22F3/12
Inventor 张思俊费镜涛
Owner 伽鸿汽车零件科技(苏州)有限公司
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