Welding track detection and control method of container corrugated plate based on laser ranging

A technology of laser distance measurement and control method, applied in the direction of using feedback control, program control, measuring device, etc., can solve the welding field that is not suitable for high precision and high speed, the application method is difficult to master, and the form of droplet transition of detection accuracy , the impact of spatter and other issues, to achieve friendly human-computer interaction, improve welding quality and welding efficiency, and improve the effect of the working environment

Inactive Publication Date: 2009-10-21
SHANDONG UNIV
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Problems solved by technology

The contact sensor converts the change of the welding seam into the position change of the guide rod or guide wheel, and converts it into an electrical signal. Due to its stable performance and low cost, this sensor has been widely used in production, but due to the limitation of tracking accuracy and speed, It is no longer suitable for the high-precision and high-speed welding field; the ar

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  • Welding track detection and control method of container corrugated plate based on laser ranging
  • Welding track detection and control method of container corrugated plate based on laser ranging
  • Welding track detection and control method of container corrugated plate based on laser ranging

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Embodiment Construction

[0029] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0030] A method for detecting and controlling the welding trajectory of container corrugated plates based on laser ranging, comprising the following steps:

[0031] A. Carry out track detection; after the system is initialized, the horizontal feed is started as the active feed axis, and the corrugated track of the corrugated plate is detected in real time through the laser precision displacement sensor, and the detected initial information data of the weld is sent to the microprocessor. Collect data for filtering and storage;

[0032] B. Carry out track identification; process the digital signal through the microprocessor to extract the information of the weld, and at the same time, the inflection point judgment module is constantly identifying whether the current position is an inflection point, that is, the connection point discrimination between the ...

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Abstract

The invention relates to a welding track detection and control method of a container corrugated plate based on laser ranging, including the following steps: A. track detection is carried out; B. track identification is carried out; C. track control is carried out; D. the relative position relation between a welding gun and a welding seam is adjusted at last by performing mechanism actions. In the invention, the information of welding seam is obtained by a laser displacement sensor, and track fitting is carried out after effective wave filtering treatment to realize track detection; simultaneously, the problem of track detection and control in automatic welding of the container corrugated plate is fundamentally solved by combining track interpolation algorithm of a minimum deviation method. The invention further explains the smooth conversion of welding parameters of inflection points in detail, and proposes an adjustable inflection point parameter conversion method in smooth degree. In the filed test welding by using the method in the invention, the track tracking effect reaches intended goal, thereby improving the welding quality and welding efficiency of the container corrugated plate, and improving the labor environment.

Description

technical field [0001] The invention relates to a detection and control method, in particular to a detection and control method for the welding trajectory of container corrugated plates based on laser ranging. Background technique [0002] At present, the research on welding trajectory control technology is one of the key points and difficulties in the research of welding industry technology. The research frontiers at home and abroad mainly focus on the following aspects: 1. Welding trajectory information sensing technology; 2. Trajectory tracking control theory and algorithm. In the automatic welding process, accurate detection of changes in the weld seam is the key to ensuring welding quality, and sensor technology for seam tracking is becoming more and more important. In the research and development of welding trajectory detection technology, various types of sensors have appeared one after another, among which contact sensors, arc sensors and optical sensors are more com...

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Application Information

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IPC IPC(8): B23K9/127G05D3/12G05B19/41G01B11/02
Inventor 田新诚张光先刘涛
Owner SHANDONG UNIV
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